خط إنتاج مقاعد السيارات عالية الجودة

UREXCEED Fully automatic customizable car seat production line, efficient automation, reducing manual operations to ensure product consistency, reducing waste and increasing output.

خط إنتاج مقاعد السيارة

UREXCEED polyurethane automotive seat production line is designed for efficient and high-precision molding of automotive seats, meeting the stringent requirements of modern automotive industries for comfort, safety, and environmental standards. The full production line includes a آلة الرغوة, قوالب، وإطارات قوالب، متكاملة مع أنظمة تحكم متقدمة لضمان أعلى معايير الجودة طوال عملية الإنتاج.

تدفق عملية UREXCEED خط إنتاج مقاعد السيارة المصنوعة من مادة البولي يوريثين

تسخين القالب

الخطوة 1

Mold Heating:The mold temperature controller is used to preheat the seat mold to the required temperature. This ensures proper material flow, uniform foaming, and improved product quality.


spraying release agent

الخطوة 2

Spraying Release Agent:A release agent is evenly sprayed onto the heated mold surface to prevent the polyurethane material from sticking to the mold, ensuring easy demolding and a smooth surface finish.

injecting raw materials

الخطوة 3

Injecting Raw Materials: The high-pressure polyurethane foaming machine precisely mixes and injects polyether polyol (A-component) and isocyanate (B-component) into the mold cavity, ensuring uniform mixing and material distribution.
close the mold and foaming

الخطوة 4

Closing the Mold and Foaming Process:The mold is closed, allowing the polyurethane material to expand and cure inside the cavity, forming the basic shape of the seat.


Demolding the Finished Product

الخطوة 5

Demolding the Finished Product: Once the material has fully cured, the mold is opened, and the finished seat is carefully removed. At this stage, the seat is fully formed and can undergo further processing, such as trimming and upholstery.

نبذة عن UREXCEED خط إنتاج مقاعد السيارة

UREXCEED offers a wide range of customizable lines, including rotary lines, carousel lines and banana lines, designed to meet the specific needs of different manufacturing processes. Regardless of the complexity or scale of your production needs, UREXCEED can provide you with the right line to ensure maximum productivity and minimize downtime. Our comprehensive solutions are designed to increase efficiency, reduce operating costs and enhance the overall manufacturing process.

خط إنتاج الأقراص

خط إنتاج الكاروسيل

الأفضل للإنتاج البسيط قصير الدورة مع هيكل بسيط

خط الإنتاج الدائري

خط الإنتاج الدوار

مناسبة للإنتاج الآلي واسع النطاق ومتعدد الخطوات.

خط إنتاج الموز

خط إنتاج الموز

مُصمم خصيصًا للمنتجات التي تتطلب أشكالًا متخصصة أو مسارات معالجة منحنية، مما يوفر مرونة عالية.

حل شامل من خط إنتاج مقاعد السيارة

UREXCEED provide a comprehensive one-stop service for all your manufacturing needs, offering not just production lines but also a full range of supporting solutions to streamline your operations. In addition to our highly efficient production lines, UREXCEED supply top-quality raw materials, machinery, molds, and other essential auxiliary equipment, ensuring seamless integration across your entire production process. Whether you’re looking for specific components, custom molds, or specialized machinery, UREXCEED offer everything you need to optimize production, reduce lead times, and maintain consistent product quality. Our holistic approach allows you to source all required elements from a single trusted partner, simplifying procurement and enhancing operational efficiency. With our one-stop service, we help you reduce costs, improve workflow, and focus on scaling your business with confidence.

آلة رغوة البولي يوريثين ذات الضغط العالي

آلة الرغوة

UREXCEED provide high-quality polyurethane foaming machines with high degree of automation, easy operation and strong safety performance

قالب

يتم استخدام تقنية المعالجة الدقيقة لضمان أن حجم وشكل القالب يمكن أن يتطابق بدقة مع متطلبات تصميم المقعد
mold temperature control machine

Mold Temperature Control Machine

The mold temperature controller heats or cools the mold to maintain a stable temperature, ensuring high-quality polyurethane foaming. It improves material flow, reduces defects, and enhances production efficiency, making it essential for seat molding.
مادة خام

المواد الخام

UREXCEED can customize raw materials for you according to your needs, with excellent elasticity, wear resistance, chemical resistance and thermal insulation properties.


اتصل بنا للحصول على عرض أسعار كامل النطاق
آلات UREXCEED أرخص بنسبة 30% من الآلات الأوروبية

الأسئلة الشائعة من خط إنتاج مقاعد السيارة

Uniform foaming is achieved by precisely controlling the raw material mix ratios, injection pressure, and mold temperature. The mold temperature controller plays a key role in maintaining consistent heat distribution, ensuring that the foam expands evenly and cures uniformly.

The mold temperature machine (or mold temperature controller) heats or cools the mold to maintain a constant temperature. This is critical for controlling the foaming reaction, ensuring proper material flow, and ultimately achieving a high-quality, consistent product.

Regular maintenance is essential. It includes:

  • Routine inspections and cleaning of molds, nozzles, and mixing heads.
  • Calibration of dosing pumps and monitoring of injection pressure.
  • Preventive maintenance schedules to reduce downtime and maintain optimal production efficiency.

In case of issues, check the following:

  • Raw Material Mix: Ensure the correct ratios of polyol and isocyanate.
  • Injection Parameters: Verify that the injection pressure and speed are set correctly.
  • Mold Temperature: Confirm that the mold is at the required temperature.
  • Release Agent Application: Ensure even application to prevent sticking and surface defects.

Safety and environmental compliance are ensured by:

  • Adhering to strict operational protocols and safety guidelines.
  • Using eco-friendly raw materials and release agents.
  • Implementing proper ventilation and waste management systems to control emissions and protect workers.

Operators receive comprehensive training that includes:

  • Detailed operation manuals and on-site training sessions.
  • Remote technical support and troubleshooting assistance.
  • Continuous updates on best practices to ensure efficient and safe production.
Transaction case

Transaction Case Of UREXCEED PU Car Seat Production Line

A Mexican automotive parts manufacturer sought to improve seat production efficiency and ensure stable product quality. They required a highly efficient and automated polyurethane car seat production line, including a high-pressure polyurethane foaming machine, mold temperature controller, seat molds, and a production line. After multiple discussions, we provided a customized, energy-efficient solution, optimizing key processes such as mold heating, release agent spraying, material injection, and foaming. The client was impressed by our equipment stability, uniform foaming, and one-stop service, leading to a successful order. After installation, we offered remote technical support and on-site training to ensure smooth production. The line is now fully operational, delivering high product yield and helping the client enhance efficiency while reducing costs.

المكسيك
6651 car seat production line
مراجعة جيدة

Good Review Of Car Seat Production Line

UREXCEED provide a comprehensive one-stop service for all your manufacturing needs, offering not just production lines but also a full range of supporting solutions to streamline your operations. In addition to our highly efficient production lines, UREXCEED supply top-quality raw materials, machinery, molds, and other essential auxiliary equipment, ensuring seamless integration across your entire production process. Whether you’re looking for specific components, custom molds, or specialized machinery, UREXCEED offer everything you need to optimize production, reduce lead times, and maintain consistent product quality. Our holistic approach allows you to source all required elements from a single trusted partner, simplifying procurement and enhancing operational efficiency. With our one-stop service, we help you reduce costs, improve workflow, and focus on scaling your business with confidence.

تتميز خطوط إنتاج UREXCEED بالموثوقية والكفاءة، مما يعزز الإنتاج ويقلل من وقت التوقف عن العمل. نحن سعداء للغاية بالمعدات والدعم.

سارة مولر ألمانيا

نحن راضون جدًا عن خط إنتاج المقاعد من UREXCEED. لقد أدى ذلك إلى تحسين الكفاءة وضمان الجودة العالية. قدم الفريق دعمًا فنيًا رائعًا. أوصي به بشدة!

خوان بيريز المكسيك

لقد زادت كفاءة إنتاجنا بمقدار 30% مع خط إنتاج المقاعد من UREXCEED. لقد قللت الميزات الذكية من الأخطاء وكانت الخدمة ممتازة. راضٍ جدًا!

عبد العزيز الامارات العربية المتحدة

"إن خط إنتاج UREXCEED مستقر وفعال وآلي للغاية. لقد قلل من الأخطاء وعزز الإنتاج. أوصي به بشدة!"

كارلوس ميندوزا إسبانيا

لقد رأينا نتائج رائعة مع آلة رش الرغوة هذه. فهي توفر طلاءً متساويًا ويسهل التحكم فيها.

ستيفن ويليامز مسؤول مراقبة الجودة

تعمل آلة الطلاء بسلاسة، حيث تقوم بتطبيق الكمية المناسبة من الغراء في كل مرة. إنها إضافة رائعة لخط الإنتاج الخاص بنا.

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