دستگاه اسپری فوم پلی اورتان
- 1 machine can meet multiple needs of spraying, coating, filling and others, you only need to replace the spray gun.
- 2 different driving modes (Pneumatic/Hydraulic) are available, with strong power, stable pressure, no seasonal influence, simple operation and convenient movement.
- Using imported international brand cylinders, plunger pumps و solenoid valves, low failure rate, high kinetic energy conversion rate and low noise.
- 1:1 pressure output, small dynamic and static pressure, high pressure stability, and large raw material output.
طبقه بندی دستگاه اسپری فوم UREXCEED PU
UREXCEED دستگاه فوم اسپری PU is a specialized piece of دستگاه فوم پلی اورتان used for the application of پلی اورتان و پلی اوره foam through spraying, coating and filling, commonly used in insulation, construction, and industrial applications. Polyurethane foam spray machine is designed to mix and spray two-component polyurethane foam (typically polyol و isocyanate) onto surfaces to create a thick, high-density layer of insulation or protective coating. The foam expands upon application, providing excellent thermal insulation, soundproofing, and moisture resistance.
In order to meet the different needs of customers, UREXCEED has designed several different types of PU foam spray machines. According to the different raw materials, UREXCEED polyurethane spray foam equipments can be divided into polyurethane foam sprayers و polyurea spray machines.
Polyurethane foam sprayers are mainly used to spray or pour polyurethane on the surface or inside of objects that need foam insulation spray, such as walls, floors, etc., such as JYYJ-A-V3, which is our most basic spray foam insulation machine. Polyurea sprayers are mainly used to spray polyurea foam, mainly used for waterproofing and anti-corrosion, such as our JYYJ-H-V6, which is also an economical model.
JYYJ-3H Polyurethane Spray Machine
| حالت رانده | پنوماتیک |
| مدل | JYYJ-3H |
| منبع تغذیه | تک فاز 220 ولت 50 هرتز |
| قدرت گرمایش | 7.5 کیلو وات |
| خروجی خام | 2 تا 12 کیلوگرم در دقیقه |
دستگاه فوم پاش JYYJ-H600 PU
| حالت رانندگی | درایو هیدرولیک |
| مدل | JYYJ-H600 |
| منبع تغذیه | 3 فاز 4 سیم 380 ولت 50 هرتز |
| قدرت گرمایش | 22 کیلو وات |
| خروجی مواد خام | 2 تا 12 کیلوگرم در دقیقه |
JYYJ-H600P Polyurethane Spray Foam Equipment
| حالت رانندگی | درایو هیدرولیک |
| مدل | JYYJ-H600P |
| منبع تغذیه | 3-phase 3-wires 380V 50HZ |
| قدرت گرمایش | 26KW |
| خروجی مواد خام | 2 تا 12 کیلوگرم در دقیقه |
تجهیزات عایق فوم JYYJ-A-V3
| حالت رانندگی | درایو پنوماتیک |
| مدل | JYYJ-A-V3 |
| منبع تغذیه | 380 ولت 50 هرتز |
| قدرت گرمایش | 9.5 کیلو وات |
| خروجی مواد خام | 2-10 کیلوگرم در دقیقه |
دستگاه فوم عایق JYYJ-Q300
| حالت رانندگی | پنوماتیک |
| مدل | JYYJ-Q300 |
| منبع تغذیه | 380 ولت 50 هرتز |
| قدرت گرمایش | 15 کیلو وات |
| خروجی مواد خام | 2 تا 10 کیلوگرم در دقیقه |
دستگاه عایق اسپری فوم JYYJ-H-V6
| حالت رانندگی | درایو هیدرولیک |
| مدل | JYYJ-H-V6 |
| منبع تغذیه | سه فاز سه سیم 380 ولت |
| قدرت گرمایش | 22KWV |
| خروجی مواد خام | 2-10 کیلوگرم در دقیقه |
پمپ انتقال
سیلندر قدرت
تفنگ اسپری
Need more specification of different types UREXCEED PU foam spray machine?
اصل کار دستگاه اسپری فوم UREXCEED PU
01 تامین مواد
UREXCEED PU spray foam machine is equipped with two separate storage tanks for polyol (polyether) and isocyanate. These materials are delivered to the mixing head via high-precision pumps.
02 تحویل با فشار بالا
UREXCEED pu foam spray machine uses high pressure pumps to deliver the two components to the spray gun in precise proportions. The high pressure ensures efficient delivery of the materials to the spray nozzle.
03 اختلاط مواد
در داخل نازل اسپری، پلی ال و ایزوسیانات تحت برش زیاد مخلوط می شوند. همانطور که مواد به صورت شیمیایی واکنش می دهند، کف تولید می کنند که به سرعت منبسط می شود. سیستم اختلاط داخل نازل، ترکیب یکنواخت اجزا را تضمین می کند و از ایجاد کف ناهموار یا حباب هوا جلوگیری می کند.
04 سمپاشی و انبساط
فوم مخلوط شده از طریق تفنگ اسپری روی سطح مورد نظر پاشیده می شود. پس از تماس با سطح، فوم بلافاصله شروع به گسترش می کند و یک لایه یکنواخت را تشکیل می دهد. فوم در عرض چند دقیقه پخته می شود و یک لایه جامد، ضد هوا و عایق حرارتی تشکیل می دهد.
05 پخت و قالب گیری
پس از پاشش، مواد فوم سخت شده و جامد می شوند و یک عایق یا لایه محافظ بادوام و بدون درز تشکیل می دهند. این فوم عایق حرارتی عالی، مقاومت در برابر رطوبت و دوام طولانی مدت است و آن را برای کاربردهای ساختمانی، سردخانه، خودروسازی و سایر صنایع ایده آل می کند.
Applications Of UREXCEED PU Spray Foam Machine
Polyurethane spray machines use high-pressure spraying to evenly apply foam materials to target surfaces, providing efficient insulation, thermal protection, and waterproofing. They are widely used to cover large areas quickly, especially in the construction industry, for insulating and waterproofing walls, roofs, and floors.
Building Insulation and Roof Insulation
For building insulation, polyurethane foam is widely used on external walls, roofs, attic and floors. Its excellent thermal insulation properties help save energy and effectively maintain indoor temperature stability by isolating external temperature variations.Cold Chain Logistics and Refrigerated Warehouses
In cold chain logistics and refrigerated warehouses, polyurethane foam is applied for insulation, ensuring temperature control and high energy efficiency for long-term storage.
- Agricultural Building Insulation
Polyurethane foam spraying is used in agricultural buildings such as greenhouses, barns, stables and poultry houses, effectively improving environmental control for optimal growth conditions for crops and livestock.
- Industrial and Workshops
In industrial plants and workshops, polyurethane foam provides a fast and efficient insulation solution, especially for production spaces requiring sealed protection.
Besides these, polyurethane foam is also used to spray in the walls of recording studios, schools, and residential areas. Some people may ask does spray foam insulate sound, and the answer is yes. Polyurethane has excellent acoustic properties, effectively reducing noise transmission. The sound insulation properties of the foam make it especially suitable for noise-sensitive areas. If you need insulation foam and foam insulation machine, با ما تماس بگیرید!
Polyurethane spray machines provide not only thermal insulation spraying but also protective coatings that waterproof, resist corrosion, abrasion, and chemical damage with polyurea. These coatings are widely applied to metal, concrete, wood, and other substrates to improve durability and corrosion resistance.
Pipeline and Tank Protection
Polyurethane coatings are widely used on pipelines and storage tanks in the oil, gas, and chemicals industries, offering corrosion and waterproof protection. These coatings are particularly effective in harsh industrial and marine environments, preventing oxidation, corrosion, and wear.صنعت خودرو
Polyurethane coatings are used on truck beds, chassis, and both interior and exterior parts of vehicles, offering protection against corrosion, wear, and chemical damage.
Marine and Ship Protection
Polyurethane coatings are used to protect ship hulls, boat dock offshore platforms, effectively resisting the harsh marine environment and protecting metal from saltwater, moisture, and corrosion.Industrial Floor Coatings
Polyurethane coatings are used in industrial flooring to provide protection against wear, slipping, and chemical leakage, ensuring long-term durability in factories, warehouses, and workshops.
Of course, the applications of coating are far more than these. Polyurea coating can also be used to spray water parks, swimming pools, building foundations, concrete joints, culverts, steel structures, water tanks, bridges, sculptures, military bases, fountains, aerospace, basements and so on. If you need پلی اوره و polyurea coating machine, با ما تماس بگیرید!
Polyurethane foam’s expansion ability and strength also make it an ideal material for filling voids, supporting structures, and cushioning impacts. It is widely used in applications that require sealing, insulation, and structural reinforcement.
Maritime Buoyancy Equipment
Polyurethane foam is used in the production of flotation devices, life rafts, and other marine equipment, providing lightweight and high-strength buoyancy support.Pipeline and Mine Backfilling
Polyurethane foam is used for void filling in pipeline repair and mining construction, enhancing foundation stability and preventing further settling.
Slab Lifting (Residential, Commercial and Industrial)
Polyurethane foam is widely used for slab lifting in residential neighborhoods, commercial spaces, and industrial facilities, including driveways, sidewalks, garage floors, warehouses, and factory floors. This technology effectively repairs settlement issues, minimizes downtime and maintenance costs, and eliminates the need for structural demolition.
Infrastructure Repair
In infrastructure projects like roads and bridges, polyurethane foam can be used to lift and stabilize settled ground, ensuring traffic safety.
In addition to the conventional insulation foam filling into tanks, water heaters, floats and other products, polyurethane concrete lifting is a popular application for fixing settling concrete. If you need concrete leveling foam or cement leveling machine, با ما تماس بگیرید!
If your business happens to involve the applications we mentioned or you have other needs, please contact us.
لیست پخش
بررسی خوب دستگاه فوم اسپری UREXCEED PU
UREXCEED PU Spray Foam Machine has received outstanding reviews from customers for its performance, ease of use, and efficiency in spray foam applications. Customers in industries such as construction, insulation, and roofing have praised the machine’s ability to deliver high-quality foam with excellent coverage, ensuring superior thermal insulation and energy efficiency. Many users have highlighted its consistent spray pattern and adjustable settings, which provide flexibility for various projects, from small-scale applications to large commercial jobs. The machine’s quick setup, low maintenance, and durable build are also frequently mentioned, allowing businesses to minimize downtime and optimize productivity. Overall, UREXCEED PU Spray Foam Machine is highly regarded for its reliability, precision, and ability to improve both the quality and speed of foam application, making it a top choice for professionals in the spray foam industry.
محصولات مرتبط درباره دستگاه فوم اسپری PU UREXCEED
رنده فوم پلی اورتان
کمپرسور هوا
Material Drum Heater
گواهی دستگاه فوم اسپری PU UREXCEED
UREXCEED PU Spray Foam Machine is designed and manufactured to meet the highest international quality and safety standards. It is certified under ISO 9001:2015, ensuring that every phase of production, from design to service, adheres to stringent quality management protocols. Additionally, it holds CE certification, demonstrating compliance with European safety, health, and environmental regulations, ensuring safe operation for users. The machine also complies with RoHS certification, guaranteeing that it meets standards for the restricted use of hazardous substances in electrical and electronic equipment. Full documentation, including material certifications, inspection reports, and traceability records, is provided to ensure full transparency and compliance with industry standards. These certifications give customers confidence in the machine’s reliability, safety, and performance, making it a trusted solution for spray foam applications across various industries.
سوالات متداول دستگاه فوم اسپری PU UREXCEED
در حال حاضر دو نوع پنوماتیک و هیدرولیک 220 ولت و 380 ولت داریم. اخیراً یک مشتری مکزیکی ولتاژ 110 ولت 400 ولت درخواست کرده است و ما نیز در حال کار روی آن هستیم.
بر اساس چگالی ماده اولیه و ضخامت پوشش اسپری محاسبه کنید. به عنوان مثال، چگالی 30 کیلوگرم بر متر مکعب و ضخامت آن 7 سانتی متر است.
پمپ مواد، مواد خام را به داخل دستگاه سمپاش استخراج می کند، آنها را تا دمای مورد نیاز گرم می کند، سپس آنها را از طریق لوله گرمایش به تفنگ اسپری منتقل می کند، آنها را به طور کامل در تفنگ اسپری مخلوط می کند و سپس آنها را به بیرون می پاشد.
A: خط لوله و منبع تغذیه از کامپیوتر میزبان به تفنگ قبلاً متصل شده است.
بررسی های زیر باید قبل از عملیات انجام شود:
1. تمام اتصالات از واحد اصلی به تفنگ، هوا یا مواد نشت نمی کنند.
2. حتماً مواد A و B را در کل خط لوله ورودی از پمپ به تفنگ جدا کنید تا از فلج شدن کل سیستم جلوگیری شود.
3. باید زمین ایمنی و حفاظت از نشت وجود داشته باشد.
4. هنگامی که تجهیزات از کار می افتد، سیستم گرمایش باید به موقع خاموش شود و منبع تغذیه قطع شود تا از بدتر شدن کیفیت کف ناشی از زمان گرمایش بیش از حد جلوگیری شود.
مدل پنوماتیک حداقل 0.9 مگاپاسکال در دقیقه و مدل هیدرولیک تنها 0.5 مگاپاسکال در دقیقه است.
دمای مطلوب 10-25 ℃
به طور کلی، تا زمانی که حلقه آب بندی جایگزین شود، مقداری را در جعبه ابزار دستگاه زیر به شما می دهیم.
· دمای سردخانه تازه نگهداری حدود 5 درجه سانتیگراد و ضخامت لایه عایق 15 سانتی متر است.
· دمای فریزر حدود -20 درجه سانتیگراد و ضخامت لایه عایق 25 سانتی متر است.
Cavitation is caused by vapor bubbles forming in the fluid lines due to insufficient fluid pressure or blockages. This can damage pumps and reduce spray quality. To prevent cavitation, ensure proper fluid supply, avoid leaks, maintain correct pressure settings, and regularly clean filters and check hoses for blockages.
Blisters and pinholes often result from trapped air, moisture, or contaminants on the substrate. To troubleshoot:
Ensure the surface is clean and dry before application.
Apply the coating in controlled humidity and temperature conditions.
Use proper spray techniques to avoid excessive air entrapment.
Allow sufficient curing time between coats.
Best practices include:
Regularly clean all parts, especially spray guns and fluid lines.
Check and replace worn seals and filters.
Lubricate moving parts as recommended by the manufacturer.
Store the machine properly in a dry environment.
Perform routine inspections and follow a maintenance schedule.
To resolve spray gun issues:
Leaking: Check seals and tighten connections.
Clogging: Clean the nozzle and filters; flush the system regularly.
Uneven spray patterns: Adjust spray pressure and inspect the tip for damage or wear. Always use manufacturer-recommended cleaning solutions and spare parts.
UREXCEED polyurethane spray machine has completely transformed our workflow. What used to take days now takes just hours. Fast curing, reliable output, and easy to operate — couldn’t ask for more!
James Walker Construction Manager, USA