سازنده دستگاه PU قابل اعتماد مقرون به صرفه بادوام

جستجو کنید
این کادر جستجو را ببندید.

Gel Dispensing Machine

  • تجهیزات با کیفیت بالا
  • مانیتورینگ و تشخیص از راه دور
  • پشتیبانی از حسابداری ROI و بهینه سازی
  • خدمات پس از فروش حرفه ای
دستگاه ژل ریز

دستگاه ژل ریز

UREXCEED® two component high pressure polyurethane foaming machine is primarily designed with two main components: isocyanate and polyol. This machine operates by mixing these components under high pressure, resulting in the production of polyurethane foam. It is widely used in applications such as automotive seating, building insulation, and household products. The dual-component system is efficient and straightforward, making it ideal for large-scale production of standard foam materials.

Want to know more about specification of gel dispensing machine?

Mixing Head Of Gel Dispensing Machine

  • Static mixing device, removable and easy to maintain
  • Choose different types of static mixers according to the flow rate to ensure 100% uniform mixing
  • The mixing head has a suction function, so there is no dripping or leaking after collecting the material
  • Equipped with automatic cleaning function, high efficiency and easy to use
  • Dynamic stirring function and automatic circulation function can be optionally configured according to raw material performance requirements
mixing head of gel dispensing machine
filter

Metering Pump Of Gel Dispensing Machine

  • High-precision gear metering pump with high metering accuracy and good stability
  • Servo motor drive, high precision, smooth operation at low speed
  • Materials A and B are equipped with independent metering systems and are separated before mixing
  • According to the rubber material and process requirements, a special screw pump for fillers and pressure monitoring functions can be selected

Material Tank Of Gel Dispensing Machine

  • The tank volume can be customized according to customer needs
  • 304 stainless steel storage tank, materials A and B are stored separately and sealed
  • Functions such as heating, stirring, liquid level monitoring, and vacuum can be selected according to the rubber material performance and process requirements
material tank of gel dispensing machine
plc

PLC Control System Of Gel Dispensing Machine

  • PLC programming control, simple and intelligent operation
  • Parameter lock function to prevent irrelevant personnel from changing parameters
  • Two different modes, automatic quantitative and non-quantitative, are available
  • Automatic alarm for equipment failure and touch screen display
gel dispensing machine at factory

Working Principle Of UREXCEED Gel Dispensing Machine

UREXCEED® gel machine is used for the production of polyurethane gel materials, commonly applied in industries such as footwear, automotive seating, and packaging. Its working principle is as follows:

01  Material Mixing

The raw materials are mixed in a predetermined ratio at the mixing head. To ensure thorough blending, the gel machine typically uses high-shear mixing technology, ensuring complete fusion of the components and preventing the formation of air bubbles or impurities.

02  Gelation Reaction

The mixed materials undergo a chemical reaction under controlled temperature and pressure to form polyurethane gel. During this process, the viscosity of the gel gradually increases, and a solid structure begins to form.

03  Molding and Conveying

The gel material is then molded using molds or production lines, typically under specific temperature conditions to facilitate curing. The molded gel material is then conveyed to the next stage of production, such as cutting or packaging, using conveyors or automated systems.

04  Curing and Post-Processing

After molding, the gel material undergoes a curing process to ensure its strength and stability. The curing process may involve heating, natural drying, or specialized cooling techniques

FAQs

FAQs Of UREXCEED Gel Dispensing Machine

The gel dispensing machine uses chemical reactions to convert liquid polyurethane raw materials into gel-like materials by mixing components A and B according to a certain ratio and injecting them into the mixing chamber through high pressure. The equipment’s precise control system ensures the gel’s hardness, viscosity and other physical properties.

The hardness and viscosity of the gel are mainly controlled by adjusting the ratio of components A and B, reaction temperature, reaction time and other parameters. The equipment is usually equipped with a precise proportion control system to ensure that gels of different specifications can be produced accurately.

The production efficiency of the polyurethane gel machine depends on the configuration of the equipment and production requirements. Modern equipment usually has a high degree of automation and can complete gel production in a short time, making it suitable for mass production.

The gel dispensing machine is specially used to produce gel-like materials, while other foaming equipment is mainly used to produce foamed materials. Gel materials usually have higher viscosity and lower density, making them suitable for different application scenarios.

Modern polyurethane gel machines are usually equipped with automated control systems and simple and intuitive operation interfaces. The operator only needs to enter parameters, and the equipment can automatically mix, react and form, reducing manual intervention and errors.

Regularly check and clean the mixing chamber, nozzles, pipes and other components to prevent polyurethane residues from affecting equipment performance. In addition, the hydraulic system, control system and heating system need to be checked regularly to ensure long-term efficient operation of the equipment.

Yes, according to customer needs, the gel dispensing machine can be customized, including modifying the production capacity, adding automation functions, changing the mixing ratio control method, etc., to adapt to specific production requirements.

gel dispensing machines use relatively low energy, especially when using efficient heating and mixing systems. The energy efficiency of equipment is usually related to factors such as throughput, temperature and reaction time.

Cleaning and maintaining a polyurethane gel machine is not complicated. Regularly use special cleaning agents to clean the mixing chamber, nozzles, pipes and other components to prevent material residue and ensure the normal operation of the equipment. Wear parts such as seals and filters need to be inspected and replaced regularly.

The service life of gel dispensing machine is usually 8-10 years. Regular maintenance and upkeep can extend the life of your equipment and reduce breakdowns and downtime.

Modern polyurethane gel machines can use environmentally friendly raw materials, such as low-GWP foaming agents or non-toxic polyurethane raw materials, to reduce the impact on the environment. The equipment design also complies with relevant environmental standards.

Depending on the degree of customization of the equipment and production schedule, the delivery time of the polyurethane gel machine is usually 4-6 weeks. The specific delivery time will be confirmed based on the size of the order and the production plan.

Improving the level of automation, optimizing production processes and reducing raw material waste are effective ways to improve production efficiency and reduce costs. Regular maintenance of equipment to keep it in good working condition will also help improve production efficiency.

Yes, the gel dispensing machine can be used with other polyurethane foaming equipment, injection equipment, molding equipment, etc. to form a complete production line to meet different production needs.

If you are interested in our gel dispensing machine, please contact us immediately

بررسی خوب

Good Review Of UREXCEED Gel Dispensing Machine

UREXCEED® Gel Dispensing Machine has earned outstanding reviews for its precision, reliability, and versatility in applications requiring accurate gel dispensing. Customers from industries such as electronics, medical devices, and automotive manufacturing have praised its ability to deliver consistent and controlled dispensing, even for complex patterns and small volumes. Users appreciate its easy-to-operate interface and advanced automation features, which significantly enhance production efficiency while reducing waste. Many clients highlight the machine’s adaptability for various gel types and formulations, making it a flexible solution for diverse manufacturing needs. Overall, UREXCEED® Gel Dispensing Machine is widely recognized for its superior performance, durability, and ability to improve product quality in high-demand production environments.

Excellent performance and precision. It helps us apply a uniform coat every time, which has improved product consistency.

Lina Jansen Netherlands

We use this coating machine for various applications, and it works perfectly every time. It’s made our process much more efficient.

John Wright UK

The machine’s accuracy and reliability are unmatched. We are highly satisfied with its performance.

Marek Nowak لهستان

Great quality and easy to use. It ensures precise glue application, and we’ve been able to speed up production.

Antonio Ruiz اسپانیا
برنامه

Application Of UREXCEED Gel Dispensing Machine

UREXCEED® Polyurethane gel dispensing machines are essential for the precise mixing and dispensing of polyurethane gel materials across various industries. They are widely used in medical and healthcare applications, such as pressure-relief cushions and orthopedic products; in consumer goods for cooling gel layers in mattresses and ergonomic pillows; in electronics for encapsulating and sealing components. These machines offer efficiency, precision, and versatility, enabling the production of high-quality gel products that meet the demands for comfort, durability, and impact resistance.

medical bed

Medical Position Pad

memory foam pillow

Gel Memory Foam Pillow

gel insole

Insole

گواهی

Certificate Of UREXCEED Gel Dispensing Machine

UREXCEED® Gel Dispensing Machine meets the highest international standards, ensuring exceptional quality and compliance across various industries. It is certified under ISO 9001:2015 for robust quality management and ISO 13485 for medical-grade manufacturing applications, ensuring reliability in sensitive production environments. Additionally, it complies with CE safety standards, guaranteeing safe and efficient operation. UREXCEED® provide comprehensive documentation, including material certifications, batch traceability, and inspection reports, giving customers confidence in the machine’s consistent performance and regulatory compliance. These certifications underscore our commitment to delivering premium dispensing solutions that meet the most stringent industry requirements.

آخرین اخبار About UREXCEED Gel Dispensing Machine

Low Pressure Foaming Machines in Composite Material Production

Low Pressure Foaming Machines in Composite Material Production

In recent years, low pressure foaming machines have become increasingly essential in the production of composite materials such as foam plastics, sandwich panels, and composite boards. These materials are widely used across industries like construction, automotive, and packaging due to their superior strength-to-weight ratio. Low pressure foaming machines play a crucial role in manufacturing these […]

Safety and Operational Precautions for Low Pressure Foaming Machines

Safety and Operational Precautions for Low Pressure Foaming Machines

Low pressure foaming machines are essential equipment in the production of polyurethane foam, widely used in industries like construction, automotive, furniture, and packaging. With advancements in automation technology, the performance and operational efficiency of low pressure foaming machines have significantly improved. However, the safety and operational precautions of these machines remain crucial for ensuring safe […]

Low-Pressure Foaming Machines in the Automotive Industry: Enhancing Comfort and Durability

Low-Pressure Foaming Machines in the Automotive Industry: Enhancing Comfort and Durability

Low-pressure foaming machines are increasingly being utilized in the automotive industry to produce a wide range of components, including automotive seating, sound insulation materials, and interior trim. The ability of these machines to deliver precise and controlled foam production plays a significant role in improving both the comfort and durability of automotive products. Below are […]

پیام خود را اینجا بگذارید