고품질 자동차 시트 생산 라인

UREXCEED Fully automatic customizable car seat production line, efficient automation, reducing manual operations to ensure product consistency, reducing waste and increasing output.

자동차 시트 생산 라인

UREXCEED polyurethane automotive seat production line is designed for efficient and high-precision molding of automotive seats, meeting the stringent requirements of modern automotive industries for comfort, safety, and environmental standards. The full production line includes a 발포기, 금형 및 금형 프레임은 고급 제어 시스템과 통합되어 생산 공정 전반에 걸쳐 최고의 품질 표준을 보장합니다.

UREXCEED의 프로세스 흐름 PU Car Seat Production Line

금형 가열

1단계

Mold Heating:The mold temperature controller is used to preheat the seat mold to the required temperature. This ensures proper material flow, uniform foaming, and improved product quality.


spraying release agent

2단계

Spraying Release Agent:A release agent is evenly sprayed onto the heated mold surface to prevent the polyurethane material from sticking to the mold, ensuring easy demolding and a smooth surface finish.

injecting raw materials

3단계

Injecting Raw Materials: The high-pressure polyurethane foaming machine precisely mixes and injects polyether polyol (A-component) and isocyanate (B-component) into the mold cavity, ensuring uniform mixing and material distribution.
close the mold and foaming

4단계

Closing the Mold and Foaming Process:The mold is closed, allowing the polyurethane material to expand and cure inside the cavity, forming the basic shape of the seat.


Demolding the Finished Product

5단계

Demolding the Finished Product: Once the material has fully cured, the mold is opened, and the finished seat is carefully removed. At this stage, the seat is fully formed and can undergo further processing, such as trimming and upholstery.

UREXCEED 소개 자동차 시트 생산 라인

UREXCEED offers a wide range of customizable lines, including rotary lines, carousel lines and banana lines, designed to meet the specific needs of different manufacturing processes. Regardless of the complexity or scale of your production needs, UREXCEED can provide you with the right line to ensure maximum productivity and minimize downtime. Our comprehensive solutions are designed to increase efficiency, reduce operating costs and enhance the overall manufacturing process.

디스크 생산 라인

회전식 생산 라인

간단한 구조로 간단하고 단기간 생산에 최적입니다.

원형 생산 라인

회전 생산 라인

대규모 다단계 자동화 생산에 적합합니다.

바나나 생산 라인

바나나 생산 라인

특수한 모양이나 곡선 가공 트랙이 필요한 제품을 위해 설계되어 높은 유연성을 제공합니다.

원스톱 솔루션 자동차 시트 생산 라인

UREXCEED provide a comprehensive one-stop service for all your manufacturing needs, offering not just production lines but also a full range of supporting solutions to streamline your operations. In addition to our highly efficient production lines, UREXCEED supply top-quality raw materials, machinery, molds, and other essential auxiliary equipment, ensuring seamless integration across your entire production process. Whether you’re looking for specific components, custom molds, or specialized machinery, UREXCEED offer everything you need to optimize production, reduce lead times, and maintain consistent product quality. Our holistic approach allows you to source all required elements from a single trusted partner, simplifying procurement and enhancing operational efficiency. With our one-stop service, we help you reduce costs, improve workflow, and focus on scaling your business with confidence.

고압 폴리우레탄 발포기

폼 머신

UREXCEED provide high-quality polyurethane foaming machines with high degree of automation, easy operation and strong safety performance

곰팡이

정밀 가공 기술을 사용하여 금형의 크기와 모양이 시트 설계 요구 사항과 정확하게 일치하도록 보장합니다.
mold temperature control machine

Mold Temperature Control Machine

The mold temperature controller heats or cools the mold to maintain a stable temperature, ensuring high-quality polyurethane foaming. It improves material flow, reduces defects, and enhances production efficiency, making it essential for seat molding.
원료

원료

UREXCEED can customize raw materials for you according to your needs, with excellent elasticity, wear resistance, chemical resistance and thermal insulation properties.


전체 범위 견적을 원하시면 저희에게 연락하세요
UREXCEED 기계는 유럽 기계보다 30%가 저렴합니다.

자주 묻는 질문 자동차 시트 생산 라인

Uniform foaming is achieved by precisely controlling the raw material mix ratios, injection pressure, and mold temperature. The mold temperature controller plays a key role in maintaining consistent heat distribution, ensuring that the foam expands evenly and cures uniformly.

The mold temperature machine (or mold temperature controller) heats or cools the mold to maintain a constant temperature. This is critical for controlling the foaming reaction, ensuring proper material flow, and ultimately achieving a high-quality, consistent product.

Regular maintenance is essential. It includes:

  • Routine inspections and cleaning of molds, nozzles, and mixing heads.
  • Calibration of dosing pumps and monitoring of injection pressure.
  • Preventive maintenance schedules to reduce downtime and maintain optimal production efficiency.

In case of issues, check the following:

  • Raw Material Mix: Ensure the correct ratios of polyol and isocyanate.
  • Injection Parameters: Verify that the injection pressure and speed are set correctly.
  • Mold Temperature: Confirm that the mold is at the required temperature.
  • Release Agent Application: Ensure even application to prevent sticking and surface defects.

Safety and environmental compliance are ensured by:

  • Adhering to strict operational protocols and safety guidelines.
  • Using eco-friendly raw materials and release agents.
  • Implementing proper ventilation and waste management systems to control emissions and protect workers.

Operators receive comprehensive training that includes:

  • Detailed operation manuals and on-site training sessions.
  • Remote technical support and troubleshooting assistance.
  • Continuous updates on best practices to ensure efficient and safe production.
Transaction case

Transaction Case Of UREXCEED PU Car Seat Production Line

A Mexican automotive parts manufacturer sought to improve seat production efficiency and ensure stable product quality. They required a highly efficient and automated polyurethane car seat production line, including a high-pressure polyurethane foaming machine, mold temperature controller, seat molds, and a production line. After multiple discussions, we provided a customized, energy-efficient solution, optimizing key processes such as mold heating, release agent spraying, material injection, and foaming. The client was impressed by our equipment stability, uniform foaming, and one-stop service, leading to a successful order. After installation, we offered remote technical support and on-site training to ensure smooth production. The line is now fully operational, delivering high product yield and helping the client enhance efficiency while reducing costs.

멕시코
6651 car seat production line
좋은 리뷰

Good Review Of Car Seat Production Line

UREXCEED provide a comprehensive one-stop service for all your manufacturing needs, offering not just production lines but also a full range of supporting solutions to streamline your operations. In addition to our highly efficient production lines, UREXCEED supply top-quality raw materials, machinery, molds, and other essential auxiliary equipment, ensuring seamless integration across your entire production process. Whether you’re looking for specific components, custom molds, or specialized machinery, UREXCEED offer everything you need to optimize production, reduce lead times, and maintain consistent product quality. Our holistic approach allows you to source all required elements from a single trusted partner, simplifying procurement and enhancing operational efficiency. With our one-stop service, we help you reduce costs, improve workflow, and focus on scaling your business with confidence.

UREXCEED의 생산 라인은 신뢰할 수 있고 효율적이어서 생산량을 늘리고 가동 중단 시간을 줄였습니다. 장비와 지원에 매우 만족합니다.

사라 뮐러 독일

우리는 UREXCEED의 시트 생산 라인에 매우 만족합니다. 효율성을 개선하고 고품질을 보장했습니다. 팀은 훌륭한 기술 지원을 제공했습니다. 강력히 추천합니다!

후안 페레스 멕시코

UREXCEED의 시트 생산 라인으로 생산 효율성이 30% 증가했습니다. 스마트한 기능으로 오류가 줄어들었고, 서비스도 훌륭했습니다. 매우 만족합니다!

압둘 아지즈 아랍에미리트

UREXCEED의 생산 라인은 안정적이고 효율적이며 고도로 자동화되어 있습니다. 오류를 최소화하고 생산을 늘렸습니다. 강력히 추천합니다!"

카를로스 멘도사 스페인

이 스프레이 폼 머신으로 훌륭한 결과를 보았습니다. 균일한 코팅을 제공하고 제어하기 쉽습니다.

스티븐 윌리엄스 품질 관리 책임자

코팅 기계는 매끄럽게 작동하며 매번 적절한 양의 접착제를 도포합니다. 생산 라인에 큰 도움이 됩니다.

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