PU 개스킷 디스펜싱 머신
- Strict Quality Control System
- Strong Production Capacity
- Diversified Product Line
- 맞춤형 솔루션
PU 개스킷 디스펜싱 머신
| Travel Range (X/Y/Z) | 2250×1250×200mm (customizable) |
| Dimensions | 2500×2200×2200mm (customizable) |
| Weight | 1600kg |
| Total Power | 3-4kW |
| Gasket Width | 5-30mm (adjustable within the range) |
| Mixing Ratio | 1:1-10:1 |
| Application Rate | 0.3-5 g/s |
| Travel Speed | 0-30 m/min |
| Working Temperature | -15°C to 35°C |
| Metering Accuracy | ±0.005 |
Want to know more about specification of gasket dispensing machine?
UREXCEED PU Gasket Dispensing Mahcine
Water-cooled Storage Tank
The water-cooled storage tank features a two-layered construction using 316 stainless steel, automated stirring functionality to maintain material consistency, advanced monitoring of the material’s gas content, automatic air filling, an integrated underload alarm to maintain consistent material levels, automated foam gasket filling for seamless production, sophisticated temperature control that operates efficiently without the need for an external air conditioning device, offering convenience and reducing space requirements.
UREXCEED PU Gasket Dispensing Mahcine
Concrol System
Remote operation enabled via network, offering live audio and video communication and virtual troubleshooting.
Intelligent operation simulation that eliminates inaccuracies due to human measurement errors.
Automatic image generation for 2D products without the need for programming and 3D products without reliance on blueprints, facilitated entirely by robotic operation.
The ability to flexibly control the shape of the foam gasket in any situation, ensuring precision and adaptability across various applications.
UREXCEED PU Gasket Dispensing Mahcine
Precise Material Mixing System
The material dispensing system is meticulously designed to ensure precise mixing ratios for various materials. This reduces material waste and ensures consistency in product quality. The system automatically adjusts the amount of each material, guaranteeing that the final gasket meets desired specifications in terms of hardness, elasticity, and performance.
UREXCEED PU Gasket Dispensing Mahcine
Metering Pump
Sourced from the German manufacturer Barmag, the gear metering pump ensures precise dispensing with a metering accuracy of ±2%.Ensuring consistency and accuracy of application. Its adjustable flow allows flexibility to meet different production needs, while its durable design ensures long-term reliability and minimal maintenance. The pump operates smoothly, reduces material waste and increases efficiency.
작동 원리 Of UREXCEED PU Gasket Machine
UREXCEED® polyurethane gasket machine is a specialized piece of equipment designed for producing polyurethane gaskets, widely used in industries such as furniture and appliances. These gaskets ensure the cabinet doors are sealed, soundproof, and water-resistant. The working principle of the machine is as follows:
01 Raw Material Supply
The machine typically uses two primary raw materials: polyether polyol and isocyanate. These materials are stored in separate tanks and are delivered to the mixing head through a precision metering pump system.
02 재료 혼합
The mixing head combines the polyether polyol and isocyanate at an exact ratio using a high-precision metering device. During the mixing process, high-shear technology ensures the materials are evenly blended, preventing uneven reactions and ensuring consistent product quality.
03 Injection Molding
The mixed materials are injected into a mold through the machine’s injection system. The mold determines the shape and dimensions of the gasket. The machine is typically equipped with a heating system to maintain the material’s viscosity during the injection process, allowing for smooth and efficient filling of the mold.
04 Curing and Post-ProcessingCuring and Cooling
After injection, the polyurethane materials undergo a chemical reaction and begin to cure within the mold, forming the gasket’s final shape. Once the curing process is complete, the gasket enters the cooling system (e.g., water cooling or air cooling) to ensure it is fully hardened and stabilized.
FAQs Of UERXCEED PU Gasket Dispensing Machine
The pouring machine injects liquid polyurethane raw material directly into the mold to form a sealing strip, while the extruder extrudes the polyurethane material into shape through heat and pressure. The pu gasket dispensing machine is more suitable for the production of sealing strips with complex shapes and high precision requirements.
This equipment accurately controls the proportions of components A and B, injects two liquid polyurethane materials into the mold, and foams and hardens through a chemical reaction to form a high-quality sealing strip.
Production efficiency depends on equipment configuration and production requirements. Generally speaking, each pouring time is shorter, which can achieve high-efficiency production and is especially suitable for mass production.
The equipment requires regular inspection and cleaning of the nozzle, mold and liquid supply system. It is also necessary to regularly replace seals, filters and other wearing parts to ensure the stable operation of the equipment.
Hardness and density are mainly controlled by adjusting the ratio of components A and B. The equipment is usually equipped with a precise proportional control system to ensure that the sealing strips produced every time meet the requirements.
If properly maintained, the service life of a pu gasket dispensing machine is typically 8-10 years. Regular inspections and keeping them in good working order can extend the life of your equipment.
Yes, equipment can be customized based on customer needs, such as changing mold configurations, adding automation features, or adjusting production capacity to meet specific production requirements.
The energy consumption of polyurethane gasket dispensing machines is generally low because the equipment reduces energy waste through efficient control systems and precise material proportions.
Modern polyurethane gasket dispensing machines can use environmentally friendly polyurethane raw materials (such as low-GWP foaming agents), comply with environmental standards, and reduce the impact on the environment.
The operation of the pu gasket dispensing machine is relatively simple. Most equipment is equipped with an automated control system, and the operator only needs to simply set parameters to start production.
Production efficiency can be improved by optimizing the production process, reducing mold change time, and improving automation. In addition, regular maintenance and adjustment of the working status of equipment are also key to improving efficiency.
