Линия по производству подушек из пены с эффектом памяти
UREXCEED polyurethane memory pillow production line delivers high-efficiency, customizable, and eco-friendly manufacturing solutions for premium memory foam pillows.
Линия по производству подушек из пены с эффектом памяти
UREXCEED polyurethane memory pillow production line is designed for efficient and precise manufacturing of memory foam pillows, making it the ideal choice to meet modern market demands. This production line features advanced Технология вспенивания под высоким давлениемв сочетании с точной конструкцией пресс-форм и автоматизированными системами управления, гарантируют, что каждая подушка обеспечивает превосходную память формы и непревзойденный комфорт.
Поток процесса UREXCEED Pillow Production Line
PU Foam Pillow Product Process
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Gel Pillow Product Process
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О UREXCEED Линия по производству подушек из пеноматериала
UREXCEED offer a variety of customizable production lines, including carousel lines, rotary lines, and banana lines, designed to meet the specific needs of different manufacturing processes. Each production line type is engineered for maximum efficiency, flexibility, and scalability, enabling businesses to optimize their production while maintaining high-quality standards.
Независимо от сложности или масштаба ваших производственных потребностей, UREXCEED® иметь правильную линию для вас, гарантируя максимальную производительность и минимальное время простоя. Наши комплексные решения предназначены для повышения эффективности, снижения эксплуатационных расходов и улучшения общего производственного процесса.
Линия по производству карусельного оборудования
Подходит для мелкого и среднего производства.
Ротационная производственная линия
Идеально подходит для высокопроизводительного непрерывного производства.
Линия по производству бананов
Используется для процессов, требующих длительного времени охлаждения.
Краткое изложение различий
| Линия производства | Ключевая особенность | Лучшее для | Требования к пространству | Производственная мощность |
|---|---|---|---|---|
| Линия по производству карусельного оборудования | Централизованный вращающийся диск | Мелкосерийное производство | Низкий | Низкий |
| Ротационная производственная линия | Непрерывный круговой путь | Крупномасштабное производство униформы | Середина | Высокий |
| Наземная рельсовая поворотная линия | Система рельсов, встраиваемых в пол | Тяжелые формы, высокопроизводительное производство | Средний-Высокий | Высокий |
| Линия по производству бананов | Удлиненная изогнутая дорожка | Длительные процессы отверждения/охлаждения | Высокий | Средний-Высокий |
Рекомендация:
- Дисковые или круговые линии: Подходит для производства стандартных подушек из пеноматериала с эффектом памяти при умеренном пространстве и бюджете.
- Кольцевая линия наземного рельса: Идеально подходит для заводов, специализирующихся на производстве высокопроизводительных или тяжелых форм.
- Линия Банана: Лучше всего подходит для сложных изделий, требующих длительного времени отверждения или охлаждения.
Комплексное решение Линия по производству подушек из пенополиуретана
UREXCEED foam pillow production line one-stop service is designed to provide customers with a comprehensive solution, from raw material sourcing to equipment installation and commissioning, as well as mold customization and production line setup. UREXCEED supply high-quality polyurethane raw materials, ensuring the comfort and durability of the pillows, and provide advanced foam pillow production equipment, including высокого давления/машины для вспенивания низкого давления, automated assembly lines, and more, helping you improve production efficiency and reduce labor costs. Additionally, UREXCEED custom mold services allow for the production of molds in various sizes and styles to meet customer needs, ensuring product accuracy and consistency. Through this complete one-stop service, we help clients simplify the procurement process, reduce production risks, and enhance market competitiveness.
Машина для производства пены
Форма
Сырье
Mold Temperature Control Machine
Punch Machine
Vacuum Bubble Crusher
Raw material system
- Isocyanate (MDI): a key reaction component that affects the support and rebound properties of the foam.
- Polyether Polyol: Determines the softness and viscoelasticity of foam, and is the main material for regulating softness and hardness.
- Water: Reacts with isocyanates to produce CO ¾ gas, forming a pore structure and controlling the foaming rate.
- Catalyst: Adjust the foaming reaction rate, control the initiation time and molding efficiency.
- Crosslinking agent: enhances the stability of the foam structure, improves pressure resistance and durability.
- Emulsifiers/Surfactants: Optimize pore uniformity to prevent defects such as collapse and poor foaming.
- Auxiliaries (optional): antioxidants, anti-yellowing agents, flame retardants, fragrances, color pastes, antibacterial additives, etc., can be customized according to the target market
| Pillow type | Shore hardness (A) | Applicable population | Feature Description |
| Soft pillow | 10–15 | Women/children | Soft fit, low rebound |
| Medium soft (universal type) | 15–22 | Mass consumer market | Support + Comfort Balance |
| Rigid brace type | 22–30 | Cervical Support/Men’s Market | Obvious support, high rebound |
- The softness and hardness range of the pillow can be flexibly adjusted by the type and ratio of polyether (such as Shore hardness A 10-30).
- Can provide environmentally friendly, low VOC formulas, support REACH/CertificPUR certification requirements
- Customized fragrances, densities, and skin feel for different end point markets (cross-border e-commerce, high-end home furnishings, offline channels)
- A/B component storage tank (200L × 2)
- Precision heating constant temperature system (temperature control range 20-25 ℃)
- Mixing device (to prevent sedimentation)
- Pipeline pressurized circulating feeding system (connecting foaming equipment)
Машина для производства пены
| Project | High Pressure Foaming Machine | Low Pressure Foaming Machine |
| Working principle | Components A and B are mixed by high-pressure impact without mechanical stirring | Components A and B are mixed by mechanical agitation in the mixing head |
| Working pressure | 120–200 bar | Atmospheric or low pressure (< 10 bar) |
| Injection method | Mechanical arm automatic feeding/fixed-point feeding system | Manual injection/Simple guide rail injection |
| Mixing uniformity | Very high, fine and uniform pores | Generally, there may be slight color differences or hardness fluctuations |
| Cleaning method | High-pressure self-cleaning, usually without solvent | Manual cleaning, using organic solvents |
| Product consistency | Excellent, suitable for high-standard products | Generally, it is greatly affected by manual operation |
| Automated adaptability | Highly compatible with automated production lines | Suitable for manual operation, limited automation capability |
| Equipment costs | Higher (about 1.5-2 times that of a low-voltage machine) | Low, suitable for small and medium-sized initial investments |
| Raw material adaptation requirements | Higher temperature and viscosity control requirements for raw materials | Strong adaptability to raw material conditions |
| Applicable scenarios | High-end brands/export orders/high-quality foam | Start-up factories/small batch production/markets with low labor costs |
| Advantages summary | Good mixing effect, no installation, easy to clean, high efficiency | Low cost, simple structure, easy maintenance |
| Summary of shortcomings | High investment costs and strict requirements for raw material conditions | Cleaning is cumbersome, and product consistency is slightly poor |
| Indicator | High pressure pu foam machine | Low pressure pu foam machine |
| Mixed mode | High speed impact | Mechanical stirring |
| Mixing uniformity | ★★★★★ | ★★★☆☆ |
| Cost inputs | Высокий | Medium/Low |
| Adapt to automation | Support (recommended) | Basically not supported |
| Cleaning method | Self-cleaning | Solvent cleaning |
| Recommended yield | More than 1000 pieces/day | Less than 500 pieces/day |
- If your goal is to establish an automated and standardized plant, it is recommended to prioritize high-pressure systems.
- For customers with limited budgets or in the verification stage, they can start with low-voltage systems and upgrade later.
- We can recommend the most suitable foaming system solution based on your formula viscosity, daily production target, and operating team configuration.
Mold system
Mold material:
- Good thermal conductivity, fast heating, stable temperature control → shorten the foaming reaction and cool down, and improve production capacity
- Lightweight design for easy manual handling or automatic demolding and grabbing
- Surface treatment is smooth, supporting various surface processes such as mirror polishing/texture etching
- Strong corrosion resistance and resistance to polyurethane raw material erosion
- Long service life, up to 20-300,000 cycles on average
- Polished surface: suitable for soft touch pillows, simple appearance
- Corrosion imitation fabric: improve anti-slip performance, simulate fabric visual
- Mirror plating: used for high-end customization to enhance texture
Mould base:
The mold frame is used to support and fix the mold, which directly affects the opening and closing efficiency and operational safety of the mold. According to the degree of automation and production capacity requirements, the mold frame is mainly divided into the following categories.
- The opening and closing of the mold is completed by manually operating the mold frame handle or lever
- Simple structure, low cost, suitable for small batch or trial production
- The labor intensity is high, and the operator needs to have certain experience
2) Automatic opening and closing mold frame
- Using electric or hydraulic drive to achieve automatic opening and closing of the mold
- Improve production efficiency and reduce human error
- Adapt to automated production lines, support the use of robotic arms or gripping devices
3) Pneumatic auxiliary mold frame
- On the basis of manual opening and closing, a pneumatic power assist system is added
- Significantly reduce the labor intensity and difficulty of operators
- Suitable for factories with medium production capacity and the desire to save labor costs
Practical advice :
- If the target is the mid-to-high-end market, it is recommended to prioritize the use of etched or mirror-treated aluminum molds to enhance the appearance and texture of the product
- The recommended number of molds is 1.2 to 1.5 times the number of workstations to meet the needs of mold replacement, maintenance, and flexible production scheduling
- The mold needs to be used with a mold temperature machine to ensure the quality of foaming and setting time
Mold temperature machine
The mold temperature machine is an important equipment for adjusting the temperature of the mold. By circulating heating or cooling medium (usually hot oil or water), the mold is kept within the set constant temperature range to ensure uniform and stable chemical reactions during the foaming process.
Main functions and advantages:
- High temperature uniformity: avoid local overheating or overcooling of the mold, prevent uneven foaming, foaming defects or deformation of the product
- Shorten Foaming and Cooling Down: Accelerate curing speed, improve production rhythm and capacity
- Extend mold life: Constant temperature operation reduces thermal stress and avoids mold cracking or deformation
- Support multi-mold switching: set multi-stage temperature control through the program to meet the process requirements of different molds or products
Technical parameter reference:
- Temperature control range: common 30 ℃~ 150 ℃
- Temperature control accuracy: ± 1 ℃
- Heat medium: hot oil or circulating water (optional according to equipment scale and demand)
- Circulating flow and pressure: Ensure high-speed and uniform flow of heat medium, and respond quickly to temperature changes
Punching Machine (optional)
- Multiple punching methods: mechanical punching, pneumatic punching, or laser punching, choose the appropriate solution according to product requirements
- High degree of automation: supports automatic drilling on the assembly line, ensuring accurate and consistent drilling position and spacing
- Adapt to a variety of materials and hardness: can handle PU foam materials of different densities and thicknesses
- Energy saving and environmental protection: the equipment operates stably, has low noise, and meets industrial safety standards
- High-end soft pillow, improve breathability, reduce stuffiness
- Special function pillows, such as massage or healthcare pillows, optimize air circulation
- Customized products to meet customers’ personalized needs
- Determine whether punching equipment is needed based on product design and Market Positioning
- For brand factories pursuing differentiated competitiveness, punching equipment is an effective tool to enhance product added value
Breaking bubble machine (optional)
- Effectively breaking large bubbles: using high-speed rotating blades or ultrasonic technology to destroy large bubbles in the foam
- Improve pore uniformity: optimize the internal microstructure of foam and enhance the stability of physical properties
- Reduce defect rate: reduce quality problems such as fracture and deformation caused by irregular pores
- Improve product consistency: ensure stable product quality between batches
- Suitable for high-end pillow products with high requirements for foam fineness
- Flexible selection based on production line size and budget
Demoulding system
- Advantages: low equipment investment, flexible operation, suitable for small batch or multi-variety production
- Disadvantages: high labor intensity, low efficiency, susceptible to human factors, poor quality stability
- Advantages: Improve demoulding speed, reduce labor costs, improve product consistency and safety
- Suitable for medium and large automated production lines
Если вы хотите узнать больше о линии по производству подушек из пенополиуретана с эффектом памяти, свяжитесь с нами.
Плейлист
Хороший обзор линии по производству подушек с эффектом памяти
UREXCEED Memory Foam Pillow Production Line has been widely praised by customers for its exceptional efficiency, precise molding capabilities, and reliable performance. With cutting-edge technology and customizable options, it delivers consistent quality while optimizing production processes. Customers highlight its ease of operation, durability, and ability to meet high market demands, making it an ideal solution for businesses aiming to enhance productivity and product quality.
Если вам нужна линия по производству гелевых подушек, вы также можете связаться с нами.
Линия по производству подушек из пены с эффектом памяти преобразила наш производственный процесс. Точность формования и постоянство качества исключительны. Она проста в эксплуатации и обслуживании, а эффективность производства превзошла наши ожидания. Настоятельно рекомендуется!
Джон Мартинес США