URexceed
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Изоляция солнечных водонагревателей

Изоляция баков солнечных водонагревателей — закрытоячеистый ППУ, устойчивый к высоким температурам.

Overview

Баки солнечных водонагревателей работают при 80-95°C непрерывно. URexceed изготавливает кольцевые пресс-формы и подбирает рецептуру пены, сохраняющую >90% R-value после 5000 часов при 90°C — проверено в Индии, на Ближнем Востоке и в Китае.

Recommended JYYJ Machines

URX-TURNKEY

$200,000 - $800,000

Полная линия производства морозильных корпусов: пресс-форма на заказ + высоконапорная установка ППУ + пусконаладка + обучение операторов. Уровень Cannon при на 30-50% меньших капвложениях, поставка 12-16 недель.

URX-MOLD

Пресс-форма для морозильного корпуса с ЧПУ-обработкой из алюминия или стали ХК. Индивидуальные размеры по чертежам, поставка 5-12 недель.

Recommended Materials

  • ● High-temperature stable closed-cell PU, 45 kg/m³
  • ● Modified A-component for 90°C+ thermal stability

Why This Setup Works

1

Annular tank mold design for cylindrical geometry

2

>90% R-value retention after 5,000 hours at 90°C

3

Proven references in India, Middle East, China tank manufacturers

4

Cycle time tuned for 50-200L tank batch production

Technical Considerations

  • Confirm tank diameter and height — drives mold size and machine output
  • Specify max operating temperature (typical 95°C, occasional 110°C)
  • Plan stainless inner tank welding and pressure test station upstream

Real Projects in Solar Water Heater Insulation

Representative projects. Full case library expanding with customer authorizations.

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Индия · Баки солнечных водонагревателей · кольцевые пресс-формы 200 л
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🇮🇳 India · Ahmedabad
Representative

Solar thermal manufacturer · 60,000 tanks/year across 100/150/200L sizes

Индия · Баки солнечных водонагревателей · кольцевые пресс-формы 200 л

Производитель в Ахмадабаде добавил линию кольцевых пресс-форм URexceed для 100/150/200 л. >92% R-value после 5000 ч при 90°C.

URX-TURNKEY-LINE

Customer-specific details available under NDA · Full case studies on request

See Solar Water Heater Insulation in Practice

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YouTube demonstration videos

@YongjiaPolyurethanemachinepu

Frequently Asked Questions

What JYYJ machine is best for solar water heater insulation?
For solar water heater insulation, we recommend the URX-TURNKEY-LINE as the primary choice. Alternative models include URX-FREEZER-MOLD depending on project scale and budget.
Do you supply the raw materials too?
Yes. Pioneer is one of the few suppliers in the industry that provides both equipment AND matched materials. We supply proprietary A-component formulations (All-Water and HFO blowing agents) and source B-component from BASF, Dow, Huntsman, or Wanhua — your choice.
How long is shipping to Russia / LATAM / Middle East?
Russia/CIS: ~30 days by rail or road. LATAM: ~40-50 days by sea. Middle East: ~20-25 days by sea. We ship under FOB Shanghai, CIF, or DDP based on your preference.
Do you provide technical training and installation support?
Yes. Pioneer includes remote commissioning support and operator training video for every machine. For projects over $50k, on-site technical support in Russia/CIS and selected markets is available on request.
What certifications does the equipment have?
All JYYJ machines are CE certified (EU Machinery Directive) and Pioneer holds ISO 9001 Quality Management System certification. For EAEU clearance (Russia/Belarus/Kazakhstan), import via our local partners with existing EAC. For Brazil INMETRO, similar partner-handled homologation available.

Planning a solar water heater insulation project?

Share your output, voltage, and project scale. Pioneer recommends a matched JYYJ machine + material combination within 24 hours.

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