Máy tạo bọt Polyurethane áp suất cao

The production cycle is as short as 35 days to complete production
Installation-free design, ready to use right out of the box, saving installation time and cost.
Designed for easy maintenance, reduced downtime and increased productivity.
Diversified configurations, three configurations: high, medium and low to meet all customer needs

Classification

Classification Of UREXCEED High Pressure PU Foaming Machine

VƯỢT QUÁ^® high pressure pu foam machine is a piece of equipment used for polyurethane foaming, pouring and other chemical reaction processes. It is widely used in multiple industries such as automotive, construction and packaging. According to different application requirements, high pressure pu foaming machines can be divided into several types: two component high pressure polyurethane foaming machines are used to mix two raw materials (such as polyether and isocyanate); three-component high pressure foam machines add a third component to the two-component component, usually used to adjust color or density; the cyclopentane high pressure foam machine is specially designed for the production of polyurethane using cyclopentane as a blowing agent, and has an explosion-proof device to ensure safety. These different types of high-pressure polyurethane foaming machines can meet various production needs, providing efficient, precise and safe production processes.

VƯỢT QUÁ

PU Two Component High Pressure Foam Machine

VƯỢT QUÁ^® two component high pressure polyurethane foaming machine is primarily designed with two main components: isocyanate and polyol. UREXCEED^® machine operates by mixing these components under high pressure, resulting in the production of polyurethane foam. It is widely used in applications such as automotive seating, building insulation, and household products. The dual-component system is efficient and straightforward, making it ideal for large-scale production of standard foam materials.

VƯỢT QUÁ

PU Three Component High Pressure Foam Machine

VƯỢT QUÁ^® three component high pressure polyurethane foam injection machine includes an additional A component tank, allowing for the incorporation of a third material. This feature enables the production of foam with varying colors and densities, catering to specific market demands. By adjusting the third component’s formula, manufacturers can create specialized foams with enhanced properties, such as flame resistance or UV protection. This versatility makes the three-component machine suitable for high-tech applications in aerospace and medical devices.

VƯỢT QUÁ

PU Cyclopentane Series High Pressure Foam Machine

VƯỢT QUÁ^®cyclopentane series high-pressure machine is specifically designed to handle ring-pentane, a commonly used blowing agent. The entire system is equipped with explosion-proof devices to ensure safety when using volatile substances. The use of ring-pentane allows the final products to be lighter and have excellent elasticity, making it particularly suitable for applications requiring low density and high thermal insulation performance, such as in construction and refrigeration industries. Due to its safety design, the ring-pentane high-pressure machine excels in processing polyurethane foam while meeting high safety and performance requirements.

ltem	Technical Parameter
Foam application	PU
Mixing ratio range	1:3~3:1(adjustable)
Iniection time	0.5~99.99S(correct to 0.01s)
Material temperature control error	±2°
Repeated injection accuracy	1%
Tank volume	250L

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High Quality Equipment

·Premium materials and exquisite craftsmanship
·Ensure equipment durability and low failure rate
·Reduce customer maintenance and operating costs

Remote Monitoring & Diagnostic Support

·Equipped with advanced remote monitoring and fault diagnosis system
·Real-time monitoring of equipment operating status
·The technical team provides remote assistance to quickly solve problems

ROI accounting & Optimization

·Provide ROI calculation and optimization
·Feasibility studies and analysis
·Customized technology solutions

Professional After-sales Service

·Conduct a follow-up visit to customers every 3 months
·Collect customer feedback to provide basis for subsequent product improvements and service optimization
·Help clients develop feasible marketing plans

Mixing Head Of High Pressure PU Foam Machine

The high precision mixing head is made of high strength material. The service life is over 1500,000 uses. High pressure injection and impact mixing produces a high level of mixing uniformity. The machine’s self-cleaning function leaves no residue, meaning no cleaning and no maintenance.

Filter Of High Pressure PU Foam Machine

The filters are specifically designed to effectively remove impurities and particles that may arise during the production process. Through a sophisticated filtration system, the raw materials entering the mixing chamber are ensured to be pure and impurities are prevented from affecting the foaming process and final product quality.

Precision Metering System Of High Pressure PU Foam Machine

VƯỢT QUÁ^® equipment is equipped with a high-precision metering pump, which can accurately control the flow rate of each component, ensure the accurate proportion of foaming materials, and reduce quality fluctuations caused by proportioning errors.

All machines use international brand accessories such as Siemens, Rexroth, Granlux, etc.

PLC Control System Of High Pressure PU Foam Machine

Adopting advanced PLC control system, automatic cleaning and air flushing, it has stable performance and strong operability. It will automatically identify, diagnose and alarm when abnormal, and display abnormal factors, etc.;

Working Principle Of UREXCEED High Pressure PU FoamingMachine

The working principle of UREXCEED® high-pressure foaming machine involves precisely mixing different raw materials under high pressure and injecting them into molds to form polyurethane foam or other chemical products. The process works as follows:

01 Material Supply

VƯỢT QUÁ^® high pressure pu machine is typically equipped with multiple storage tanks for different raw materials (such as polyols, isocyanates, catalysts, etc.). These materials are delivered to the mixing head through pumps or pipelines.

02 Precise Metering and Mixing

VƯỢT QUÁ^® machine uses high-precision pumps to deliver each component to the mixing head in exact proportions and pressure. At the mixing head, the raw materials are blended at high speed to ensure complete mixing and avoid air bubbles or uneven blending.

03 High-Pressure Injection

After mixing, the liquid is rapidly injected into the mold through a high-pressure injection system. The high-pressure environment causes the raw materials to react and foam quickly, forming a uniform polyurethane foam.

04 Curing and Molding

Once injected into the mold, the polyurethane material begins to cure under high pressure and temperature control, eventually forming the desired product. The curing time and temperature can be adjusted based on specific product requirement

FAQs

FAQs of UREXCEED High Pressure PU Foam Machine

What is the difference between high pressure pu foam machine and low pressure pu foaming machine?

High pressure polyurethane foam injection machines are suitable for foam production that requires higher density and more precise proportions, and are often used in applications with high quality requirements; while low pressure pu foaming machines are suitable for high-volume, low-cost production.

Does the equipment require special operator training?

Yes, the operation of high-pressure foaming machines requires professional training because it involves the control of high-pressure systems and precise proportions. We will provide free training when the machine is delivered and installed

How often is the machine maintained and serviced?

Polyurethane high-pressure foaming machines require regular inspection and maintenance, especially nozzles, seals, pipelines and control systems. It is usually inspected once a month and key components such as seals and nozzles need to be replaced regularly. In addition, the machine failure rate is very low.

What are the common problems with machine accessories?

Common accessories problems include clogged nozzles, loose seals, pipe leaks, etc. Consumable parts need to be replaced regularly.

What is the production efficiency of high pressure pu foaming machine?

Production efficiency depends on the machine configuration and production needs. Usually a high-pressure foaming machine can complete a complete foam injection process in a few minutes. We can customize the automation upon request.

How to adjust foam density and hardness?

Density and hardness are mainly controlled by adjusting the ratio of components A and B. high pressure polyurethane foam injection machines are generally equipped with precise proportion control systems.

Does the device support customization?

Yes, the equipment can be customized according to customer needs, such as automated process flow (making materials, spraying release agent, opening and closing molds), station switching, formula switching, etc.

What is the energy consumption of polyurethane high pressure pu foam machine?

The energy consumption of high pressure pu foaming machines is usually related to the production volume and foaming conditions. Modern equipment is often designed with energy efficiency optimization systems that reduce energy consumption.

How to clean and maintain the foaming machine?

When cleaning, you need to use special cleaning agents and follow the cleaning cycles and methods recommended by the manufacturer. Regular cleaning of nozzles, pipes and other components will help extend the service life of the equipment. Currently our equipment also supports automatic cleaning of filters.

If you are interested in our high pressure pu foam machine, please contact us immediately

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