Stress Ball Production Line

UREXCEED Automated, energy-saving, and versatile, our production line is designed to meet large-scale production needs, delivering high-quality stress balls for various industries like sports, toys, and automotive applications.

PU Stress Ball Production Line

The polyurethane stress ball production line is an advanced system designed specifically for the efficient production of polyurethane stress balls. The production line features an automated control system that ensures stable and high-efficiency operation.

This production line is widely used in industries such as sports goods, toys, and automotive applications, meeting the market demand for high-quality polyurethane stress balls.

Process Flow Of UREXCEED Stress Ball Production Line

pvc film

Step1

Check final design, make PVC film design: According to product requirements, the size, thickness and pattern of the PVC film are designed to ensure that it meets production needs.
film suction

Step2

Film Suction: Place the PVC film on the blister machine and make the PVC film into a ball, making sure the film surface is flat and free of bubbles.

production line

Step3

Turn on Production Line and low pressure foaming machine, set temperature around 40℃, Production line length >19m


mold heating

Step4

Mold Heating:The mold is placed in an oven for heating, so that the raw materials injected later can fully foam in the mold.


cutting

Step5

Cut PVC film by PVC cutting machine/ or by hand

put pvc film into molds

Step6

Put PVC film into molds


inject pu material into molds

Step7

Inject PU material into molds

close the mold

Step8

Close molds and shake molds, make sure the molds is shaked 360
balls

Step9

Take balls out of molds then put into containing boxes
trimming

Step10

Trimming :Trim the ball side by trimming machine

ball

Step11

Peeling Process Take the PVC film from the PU part

package

Step12

Package


We Offer One-stop Superior Services

Rotary Trolley Conveyor For PU Stress Ball Production Line

UREXCEED rotary trolley conveyor has the following features: stable operation, low noise, stepless speed change or frequency conversion speed regulation, heating drying tunnel, circulating motor, etc. It is particularly suitable for conveying molds of low-temperature foaming products such as heat-molded polyurethane filters, shock-absorbing pads, soles, mechanical brake pads, etc. It can also be used for conveying molds of other heat-molded foamed polyurethane products. It can be matched with polyurethane equipment to form a polyurethane product production line.

  • Operating speed variable frequency regulation, dual-stage reducer shifting, speed ratio 50:1, adjustment range0-1.8m/s.
  • Production line specifications:25mx3.0mx1.23m form Circular type, Installation method:ground installation
  • Horizontal adjustment range:0-50mm
  • Tray:485mmx500x350mm (customizable)
  • Heating method: semi-closed electric heating, heating power 24kw. 1-channel digital display temperature controller automatic control, heating range 50-80 ° C. Temperature error ± 5℃.    
production line

Related Equipment Of Stress Ball Production Line

PVC Film For Ball Product

2layers: PVC + PE

Thickness:

Ball dia < 20cm:0.08mm

Ball dia ≥ 20cm:0.11mm

DIA(cm)

1roll

ball Q’ty(pcs/roll)

film Q’ty(pcs/roll)

6.3

1roll(65kg)

28000

1550

7/7.6

1roll(65kg)

26000

1450

10/10.3

1roll(65kg)

12800

1600

12

1roll(65kg)

12000

1500

15

1roll(65kg)

7200

1200

Length: 850~900m/roll

Others For Stress Ball Production Line

UREXCEED offers a comprehensive one-stop service, providing everything you need from equipment procurement to raw material selection and process optimization. Whether it’s  low-pressure machines, molds, raw materials, or other necessary production equipment, we provide complete production line configurations to ensure your operations run efficiently, smoothly, and produce high-quality results.

ball mold

Mold

Our company specializes in customizing multi-cavity aluminum molds such as one-out-two and one-out-three according to the specific needs of customers to improve production efficiency and product consistency.
raw material

Raw Material

We can customize raw materials for you according to your needs, with excellent elasticity, wear resistance, chemical resistance and thermal insulation properties.

Common Problems and Solutions

ProblemCauseSolution
Bubbles/HolesUneven mixing or insufficient defoamingVacuum stirring, increase pouring speed
Mold StickingIneffective release agent or incomplete curingOptimize release agent spraying, extend curing time
Uneven HardnessFluctuating material mixing ratioPrecise metering pump control of ratio
DeformationPremature demolding or uneven coolingExtend curing time in the mold, gradient cooling

If you want to know more about stress ball production line , feel free to contact us

Transaction case

Transaction Case Of UREXCEED PU Ball Production Line

We recently reached an order for a complete polyurethane ball production line with a Turkish customer. The production line includes equipment such as PVC film suction machine, low-pressure foaming machine, mold, cutting machine, peeling machine and packaging equipment. In addition, we also customized multi-cavity aluminum molds to improve production efficiency. The production line has been successfully installed, tested and put into operation. The customer expressed great satisfaction with the performance of the production line and product quality, and plans to continue to establish a long-term partnership with us.

Turkish
Türkiye ball production line
Good Review

Good Review Of UREXCEED PU Ball Production Line

We are proud to have received outstanding feedback from our customers worldwide. Our clients consistently praise the quality and efficiency of our polyurethane production lines and equipment, highlighting our commitment to excellence in every product we deliver. With a strong focus on providing reliable, high-performance machines, molds, raw materials, and comprehensive solutions, we have earned the trust of businesses across various industries. From the effectiveness of our high-pressure and low-pressure machines to the precision of our molds, our customers appreciate the seamless integration of our equipment into their production processes. Below are some of the specific reviews shared by our valued clients.

Excellent quality and performance! The high-pressure machine works flawlessly and has significantly improved our production efficiency. Highly recommended.

Juan Perez Mexico

We’ve been using their low-pressure machines for months, and the results have been consistent. Great customer service and prompt delivery!

Sofia Lee South Korea

The spray machine exceeded our expectations! It’s easy to operate and provides uniform coating every time. Our production line has become much more efficient.

David Thompson United States

A reliable partner for our production needs. The elastomer machine we purchased works smoothly and has helped us improve product consistency.

Elisa Martinez Spain

We received excellent support during the installation of our foam packaging machine. It was well worth the investment, and the machine runs like a charm.

Ben Zhang China

The molds provided were of superior quality and fitted perfectly with our production process. We’ve seen an improvement in the final product’s quality.

Carla Schmidt Germany

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