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Air Filter Gasket Machine

  • Strict Quality Control System
  • Strong Production Capacity
  • Diversified Product Line
  • Customized Solutions
Air Filter Gasket Machine

Air Filter Gasket Machine

UREXCEED® Air filter is one of the necessary internal combustion machinery , with the rapid development of automobile industry, with microporous elastomer polyether type low density as air filter, end cover is widely used in automobile industry.The company developed filter gasket pouring machine has simple operation, easy maintenance, high degree of automation, stable performance.

Want to know more about specification of air filter gasket machine?

mixing head of air filter gasket machine

Mixing Head

The mixing head automatically controls the injection time, automatically cleans and air-dries.



material tank of pu gasket dispensing machine

Material Tank

The volume of the material tank can be customized. The inner tank is made of 304 stainless steel and the outer layer is Q235-A plate to ensure constant temperature of the raw materials.

plc of pu gasket dispensing machine

PLC

It moves according to the set program trajectory, has accurate positioning, and can automatically pour irregular-shaped products with high efficiency and reliable performance.

Working Principle Of UREXCEED Air Filter Gasket Machine

01  Material Delivery and Mixing

The raw materials are transported through pipelines to a mixing head. At the mixing head, the materials are mixed in precise proportions, and high-speed shear ensures uniform composition.

02  Casting Process

The mixed polyurethane material is injected into a mold, typically shaped like the air filter. The material fills the mold and begins to cure within the mold cavity.

03   Curing and Demolding

 After the polyurethane material is injected into the mold, it undergoes a curing process. The time required for curing depends on the chemical properties of the materials and the temperature conditions. Once cured, the mold opens, and the finished air filter component is ejected.

04  Automation Control

Air filter gasket machines are typically equipped with an automated control system that precisely regulates factors like material ratios, temperature, and time to ensure product quality and production efficiency.

air filter gasket machine at factory
FAQs

FAQs Of UREXCEED Air Filter Gasket Machine

Compared with traditional manual dispensing, the air filter gasket machine has a higher level of automation, which can improve production efficiency, ensure accurate material proportions, and reduce manual intervention. It can also achieve continuous production of multiple molds in a short time, suitable for mass production needs.

Yes, air filter casting machines are usually equipped with a flexible mold replacement system, which can adjust the size or shape of the mold according to the requirements of different specifications of filter elements to produce air filter products of various specifications. Some equipment supports customized molds.

The air filter gasket machine has high production efficiency and can usually complete a dispensing process in a short time. The equipment can continuously produce multiple filter elements, adapting to mass production and improving overall production efficiency.

The modern air filter gasket machine is equipped with an automated control system and a simple and intuitive operation interface. The operator only needs to set the parameters and start the equipment, and the machine will automatically complete the mixing, injection and foaming processes. Most equipment also has automatic cleaning functions, reducing manual operations.

Clean the mixing chamber, nozzles and pipes regularly to prevent polyurethane material residue and clogging. Check the hydraulic system, heating system, proportional control system and other important components to ensure the normal operation of the equipment. Regularly replace wearing parts such as seals, filters, etc. to extend the working life of the equipment.

Yes, the air filter gasket machine can be applied to different types of polyurethane raw materials, including flexible foam and rigid foam. By adjusting the equipment’s control system and foam material ratio, appropriate polyurethane raw materials can be selected according to product needs to meet different performance requirements.

The energy consumption of the air filter gasket machine is relatively low, especially with the help of modern energy-saving design and efficient control system, the energy consumption is effectively controlled. The energy efficiency of the equipment mainly depends on the production scale, heating requirements and foaming process.

Density and hardness can be controlled by adjusting the ratio of components A and B, foaming temperature and reaction time. Modern air filter gasket machines are usually equipped with precise proportion control and temperature control systems to ensure that the density and hardness of the filter element meet the requirements.

Cleaning the air filter gasket machine is relatively simple. The equipment is equipped with an automatic cleaning function, and usually only the mixing chamber, nozzles, pipes and other parts need to be cleaned regularly to maintain the efficient operation of the equipment. Proper cleaning procedures prevent polyurethane residue and clogging and ensure foaming results.

The service life of an air filter gasket machine is generally 8-10 years. The specific service life depends on the maintenance of the equipment, the frequency of use and the type of raw materials. Regular maintenance and timely replacement of wearing parts can effectively extend the service life of the equipment.

Yes, the air filter gasket machine can be used in conjunction with other equipment (such as automatic cutting machines, packaging equipment, testing equipment, etc.) to form a complete production line to meet mass production needs and improve overall production efficiency.

Production efficiency can be improved by optimizing the production process, reducing mold change time, and improving automation. In addition, regular equipment maintenance to keep the equipment in optimal operating condition is also the key to improving production efficiency.

If you are interested in our air filter gasket machine, please contact us immediately

Good Review

Good Review Of Air Filter Gasket Machine

UREXCEED® Air Filter Gasket Machine has received exceptional feedback for its precision, efficiency, and reliability. Customers appreciate its ability to deliver consistent, high-quality gaskets for air filters, ensuring optimal performance and durability. Many users have highlighted how the machine significantly improves production speed while reducing material waste, making it an invaluable tool for manufacturers in the automotive and HVAC industries. Its easy operation and low maintenance requirements have been praised, with clients reporting minimal downtime and smooth integration into their existing production lines. Overall, the Air Filter Gasket Machine is highly regarded for its robust performance, making it a top choice for businesses looking to enhance their gasket production processes.

This machine has significantly improved the consistency and durability of our air filters. It’s an indispensable tool for our production.

Thomas Johnson Canada

The air filter injection machine is easy to operate, and it delivers excellent results. We’ve seen improved filter performance and reduced defects.

Adrian Silva Brazil

The accuracy of the foam injection process has made a noticeable difference in the quality of our air filters. Highly recommend this machine!

Klaus Schneider Germany

Our production rate has increased, and our filters are more consistent in quality. The air filter injection machine is reliable and efficient.

Janet Parker UK

The air filter injection machine works well in high-demand environments. It helps ensure high-quality filtration for our products.

Yusuke Takahashi Japan
Certificate

Certificate Of UREXCEED Air Filter Gasket Machine

UREXCEED® Air Filter Gasket Machine is certified with industry-leading quality standards, ensuring reliable performance and compliance with global manufacturing requirements. It is fully certified under ISO 9001:2015 for quality management, ISO 13485 for medical device manufacturing (where applicable), and IATF 16949:2016 for the automotive industry. These certifications guarantee that the machine meets the highest standards for precision, durability, and safety. Additionally, we provide comprehensive documentation, including material certification, batch traceability, and full inspection reports, giving customers confidence in both the machine’s quality and its consistent performance. Whether you’re in the automotive, HVAC, or filtration industries, our certified Air Filter Gasket Machine ensures top-tier manufacturing results and meets all relevant regulatory requirements.

Application

Application Of UREXCEED Air Filter Gasket Machine

UREXCEED® polyurethane air filter dispensing machine is a specialized piece of equipment designed for the production of air filters used in automotive and industrial applications. It is widely utilized in industries such as automotive manufacturing, industrial equipment, and household appliances. The machine ensures precise mixing and dispensing of polyurethane materials into molds, forming high-strength and durable sealing edges or support structures for air filters. UREXCEED® polyurethane air filter dispensing machine is an essential tool for air filter manufacturers, providing robust technical support for the production of high-quality air filter products.
air filter

air filter

air filter

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