India Solar Water Heater Tank Manufacturer · 200L tank annular mold line
Ahmedabad solar water heater tank manufacturer added URexceed annular mold line for 100/150/200L tanks. >92% R-value retention validated after 5,000 hours at 90°C.
Customer Type
Solar thermal manufacturer
Industry
solar-water-heater
Project Scale
60,000 tanks/year across 100/150/200L sizes
Duration
14 weeks delivery + 2 weeks recipe tuning
The Challenge
Indian solar thermal market grew 22% YoY with new BIS spec requiring >85% R-value retention after 5-year accelerated aging at 90°C. Existing PU contractor used HFC blowing agents with thermal degradation issues.
Our Solution
URX-TURNKEY package with 3 annular mold inserts (100L/150L/200L) and high-temperature-stable A-component formulation (HFO-modified with thermal stabilizer additive). Foam validated to 92% R-value retention after 5,000 hours at 90°C — 7 percentage points above BIS minimum. Total project $290K vs OMS quote $610K.
Project Results
92%
R-value retention
after 5,000h at 90°C — BIS min 85%
$290K
Capex
52% under OMS quote
100/150/200L
Tank sizes
3 annular mold inserts
60,000 tanks
Annual capacity
across all 3 SKUs
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