Spain Supermarket Display Case Manufacturer · 18 SKU multi-cavity line
Valencia display case OEM serving Mercadona/Carrefour rebuilt foam line with URexceed multi-cavity mold supporting 18 SKU recipe library. 30% throughput uplift; 63% under Hennecke quote.
Customer Type
Supermarket equipment OEM
Industry
display-cases
Project Scale
12,000 display cases/year across 18 SKUs
Duration
13 weeks delivery + 2 weeks SKU calibration
The Challenge
Mercadona and Carrefour each ship 6+ different display case dimensions across store formats. Prior line required 4-hour retooling between SKUs. Hennecke retrofit was quoted at EUR 850K with 26-week lead time.
Our Solution
URexceed delivered URX-MOLD with 6 interchangeable cavity inserts (12 base SKUs + 6 variants), retrofitting onto existing foaming machine via standard high-pressure mix head adapter. Recipe library configured for 18 SKUs with sub-15-minute changeover. Total project at $310K.
Project Results
$310K
Capex
63% under Hennecke quote
<15 min
SKU changeover
vs 4 hours prior
+30%
Throughput uplift
on existing machine
18 recipes
SKU library
PLC stored
Equipment Used
URX-TURNKEY
$200,000 - $800,000Complete freezer cabinet manufacturing line: custom mold + high-pressure PU foaming machine + commissioning + operator training. Cannon-class output at 30-50% lower capex, 12-16 week delivery.
URX-MOLD
CNC-machined freezer cabinet mold in aluminum or cold-rolled steel. Custom dimensions to your cabinet drawings, 5-12 weeks lead time.
Related Projects
Commercial freezer OEM
Turkey Commercial Freezer OEM · 8,000 cabinets/year turnkey line
Beverage cooler manufacturer
Mexico Ice Cream Chest Manufacturer · 25,000 chests/year for Coca-Cola program
Medical refrigerator manufacturer
India Vaccine Refrigerator Manufacturer · WHO PQS-compliant cabinet line
Planning a similar project?
Share your output, voltage, and project scale. Pioneer recommends a matched JYYJ machine + material combination within 24 hours.
Get a Matched QuoteRepresentative Project: Technical parameters and project outcomes reflect what Pioneer equipment and materials can deliver in similar scenarios. Customer-specific details are held under NDA; full documented case studies available on request.