Vietnam Reefer Truck Body Manufacturer · 9m container production line
Ho Chi Minh City reefer body manufacturer scaled from spray-applied to mold-foamed production with URexceed 9m large-format mold + URX-FOAM-60. Cycle time cut 4x.
Customer Type
Reefer body manufacturer
Industry
reefer-trucks
Project Scale
600 reefer bodies/year (6m + 9m mix)
Duration
16 weeks delivery + 3 weeks commissioning
The Challenge
Vietnamese cold-chain logistics demand grew 35% YoY post-pandemic. Existing manufacturer used Pioneer Spray field-sprayed PU which capped output at 200 bodies/year. Scaling to 600 required mold-foamed production. ATP class FRC certification needed for international cargo.
Our Solution
URexceed delivered 9m and 6m large-format mold pair plus URX-FOAM-60 hydraulic piston machine at $540K. Body cure time dropped from 18 hours (spray) to 4.5 hours (mold) — 4x cycle improvement. Pioneer Spray cross-sell retained for in-situ retrofit market segment. ATP FRC certification by Bureau Veritas.
Project Results
4.5 h
Cycle time
vs 18h spray-applied
600 bodies/year
Output
3x prior capacity
FRC
ATP class
Bureau Veritas certified
$540K
Capex
< 1/3 European OEM equivalent
Equipment Used
URX-TURNKEY
$200,000 - $800,000Complete freezer cabinet manufacturing line: custom mold + high-pressure PU foaming machine + commissioning + operator training. Cannon-class output at 30-50% lower capex, 12-16 week delivery.
URX-FOAM-60
Hydraulic piston PU foaming machine with high-pressure mix head. 10-60 kg/min output, ±1 kg/m³ density tolerance — matched to mold cavity volume for consistent shot weights.
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