Gel Dispensing Machine
- High Quality Equipment
- Remote Monitoring & Diagnostic
- Support ROI Accounting & Optimization
- Professional After-sales Service
Máquina dispensadora de gel
Want to know more about specification of gel dispensing machine?
Mixing Head Of Gel Dispensing Machine
- Static mixing device, removable and easy to maintain
- Choose different types of static mixers according to the flow rate to ensure 100% uniform mixing
- The mixing head has a suction function, so there is no dripping or leaking after collecting the material
- Equipped with automatic cleaning function, high efficiency and easy to use
- Dynamic stirring function and automatic circulation function can be optionally configured according to raw material performance requirements
Metering Pump Of Gel Dispensing Machine
- High-precision gear metering pump with high metering accuracy and good stability
- Servo motor drive, high precision, smooth operation at low speed
- Materials A and B are equipped with independent metering systems and are separated before mixing
- According to the rubber material and process requirements, a special screw pump for fillers and pressure monitoring functions can be selected
Material Tank Of Gel Dispensing Machine
- The tank volume can be customized according to customer needs
- 304 stainless steel storage tank, materials A and B are stored separately and sealed
- Functions such as heating, stirring, liquid level monitoring, and vacuum can be selected according to the rubber material performance and process requirements
PLC Control System Of Gel Dispensing Machine
- PLC programming control, simple and intelligent operation
- Parameter lock function to prevent irrelevant personnel from changing parameters
- Two different modes, automatic quantitative and non-quantitative, are available
- Automatic alarm for equipment failure and touch screen display
Working Principle Of UREXCEED Gel Dispensing Machine
UREXCEED® gel machine is used for the production of polyurethane gel materials, commonly applied in industries such as footwear, automotive seating, and packaging. Its working principle is as follows:
01 Material Mixing
The raw materials are mixed in a predetermined ratio at the mixing head. To ensure thorough blending, the gel machine typically uses high-shear mixing technology, ensuring complete fusion of the components and preventing the formation of air bubbles or impurities.
02 Gelation Reaction
The mixed materials undergo a chemical reaction under controlled temperature and pressure to form polyurethane gel. During this process, the viscosity of the gel gradually increases, and a solid structure begins to form.
03 Molding and Conveying
The gel material is then molded using molds or production lines, typically under specific temperature conditions to facilitate curing. The molded gel material is then conveyed to the next stage of production, such as cutting or packaging, using conveyors or automated systems.
04 Curing and Post-Processing
After molding, the gel material undergoes a curing process to ensure its strength and stability. The curing process may involve heating, natural drying, or specialized cooling techniques
FAQs Of UREXCEED Gel Dispensing Machine
The gel dispensing machine uses chemical reactions to convert liquid polyurethane raw materials into gel-like materials by mixing components A and B according to a certain ratio and injecting them into the mixing chamber through high pressure. The equipment’s precise control system ensures the gel’s hardness, viscosity and other physical properties.
The hardness and viscosity of the gel are mainly controlled by adjusting the ratio of components A and B, reaction temperature, reaction time and other parameters. The equipment is usually equipped with a precise proportion control system to ensure that gels of different specifications can be produced accurately.
The production efficiency of the polyurethane gel machine depends on the configuration of the equipment and production requirements. Modern equipment usually has a high degree of automation and can complete gel production in a short time, making it suitable for mass production.
The gel dispensing machine is specially used to produce gel-like materials, while other foaming equipment is mainly used to produce foamed materials. Gel materials usually have higher viscosity and lower density, making them suitable for different application scenarios.
Modern polyurethane gel machines are usually equipped with automated control systems and simple and intuitive operation interfaces. The operator only needs to enter parameters, and the equipment can automatically mix, react and form, reducing manual intervention and errors.
Regularly check and clean the mixing chamber, nozzles, pipes and other components to prevent polyurethane residues from affecting equipment performance. In addition, the hydraulic system, control system and heating system need to be checked regularly to ensure long-term efficient operation of the equipment.
Yes, according to customer needs, the gel dispensing machine can be customized, including modifying the production capacity, adding automation functions, changing the mixing ratio control method, etc., to adapt to specific production requirements.
gel dispensing machines use relatively low energy, especially when using efficient heating and mixing systems. The energy efficiency of equipment is usually related to factors such as throughput, temperature and reaction time.
Cleaning and maintaining a polyurethane gel machine is not complicated. Regularly use special cleaning agents to clean the mixing chamber, nozzles, pipes and other components to prevent material residue and ensure the normal operation of the equipment. Wear parts such as seals and filters need to be inspected and replaced regularly.
The service life of gel dispensing machine is usually 8-10 years. Regular maintenance and upkeep can extend the life of your equipment and reduce breakdowns and downtime.
Modern polyurethane gel machines can use environmentally friendly raw materials, such as low-GWP foaming agents or non-toxic polyurethane raw materials, to reduce the impact on the environment. The equipment design also complies with relevant environmental standards.
Depending on the degree of customization of the equipment and production schedule, the delivery time of the polyurethane gel machine is usually 4-6 weeks. The specific delivery time will be confirmed based on the size of the order and the production plan.
Improving the level of automation, optimizing production processes and reducing raw material waste are effective ways to improve production efficiency and reduce costs. Regular maintenance of equipment to keep it in good working condition will also help improve production efficiency.
Yes, the gel dispensing machine can be used with other polyurethane foaming equipment, injection equipment, molding equipment, etc. to form a complete production line to meet different production needs.
If you are interested in our gel dispensing machine, please contact us immediately
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Good Review Of UREXCEED Gel Dispensing Machine
Application Of UREXCEED Gel Dispensing Machine
UREXCEDER® Polyurethane gel dispensing machines are essential for the precise mixing and dispensing of polyurethane gel materials across various industries. They are widely used in medical and healthcare applications, such as pressure-relief cushions and orthopedic products; in consumer goods for cooling gel layers in mattresses and ergonomic pillows; in electronics for encapsulating and sealing components. These machines offer efficiency, precision, and versatility, enabling the production of high-quality gel products that meet the demands for comfort, durability, and impact resistance.
Medical Position Pad
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Insole
Certificate Of UREXCEED Gel Dispensing Machine
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Excellent performance and precision. It helps us apply a uniform coat every time, which has improved product consistency.
Lina Jansen Netherlands