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Foam Packaging Machine

  • High Quality Equipment
  • Remote Monitoring & Diagnostic
  • Support ROI Accounting & Optimization
  • Professional After-sales Service
pu foam-in-place packaging machine

Foam Packaging Machine

UREXCEED® Foam Packaging Machine is designed to produce protective foam packaging solutions, ensuring safe and efficient transit for a wide range of products. It uses advanced technology to create custom-fit foam inserts that conform to the shape of the packaged items, providing superior protection against impact, vibration, and moisture. This machine is ideal for industries such as e-commerce, electronics, and logistics, where fragile products require secure packaging. With adjustable settings for foam density and thickness, the Foam Packaging Machine can be tailored to meet specific packaging needs, improving both cost-effectiveness and operational efficiency. Its user-friendly interface, quick setup, and minimal maintenance requirements make it a valuable investment for businesses looking to optimize their packaging processes while reducing material waste.

Want to know more about specification of foam in place packaging machine?

Operation Platform Of Foam Packaging Machine

For placing mould or the item to be packed, makes the operation easier. When the machine is not in use, the platform can be used for placing cleaning agent DOP box, soak the nozzle of spray gun in the DOP solution to avoid raw materials remaining and spray gun blocking.

Operation platform
spray gun

Spray Gun Of Foam Packaging Machine

The spray gun can mix the raw materials, switch material injecting and control the flow. Our spray gun is equipped with heating device, which can reduce the phenomenon such as undesirable foaming caused by material temperature decrease when they flow through the gun.     

Main Control Cabinet Of Foam Packaging Machine

This unit concentrate all the functions of electric control part and equipment operation part:

  • control the starting and stopping of feed pump
  • air pressure setting
  • temperature display and controlof heater
  • setting and modifyingof all the operation details
  • Equipment alarm device
Main control cabinet
feed pump

Feed Pump Of Foam Packaging Machine

System for feeding raw materials to spray gun, adopts plunger pump with high precision and good abrasion resistance, and comes with a pressure regulating valve block to make the flow and regulation accurate.    

Operation Process

Operation Process Of UREXCEED Foam Packaging Machine

Operation process

After all the preliminary preparation work is completed, the product can be produced. Aim the gun head at the mold, turn on the gun head switch for black material and white material on the gun head, and manually or automatically control the feeding time to pump out the required amount of raw materials according to production needs.

When manually feeding, as long as you keep pressing the filling switch on the gun handle, the material will continue to be discharged. When the required amount of product is reached, just release the filling switch to stop feeding. When automatically feeding materials, just press the filling switch on the gun handle and the material corresponding to the previously set filling time will be dispensed.

When the filling of one mold is completed, the next mold can be directly started to be filled. If there is no perfusion for a short period of time, the pipette tip must be placed in a pre-filled DOP liquid container and wiped to prevent the raw materials in the pipette tip from contacting with air and clogging the pipette head.

FAQs

FAQs Of UREXCEED Foam Packaging Machine

The polyurethane foam packaging machine can achieve rapid foaming on site and reduce the storage and transportation costs of foam packaging. It can produce foam on-site according to actual packaging needs, ensuring packaging accuracy and adaptability. At the same time, it can reduce the waste of glue and foaming agent and improve efficiency.

Modern polyurethane foam packaging machines are usually equipped with automated control systems that are simple and intuitive to operate. The operator only needs to set the parameters and start the equipment, and the equipment will automatically foam and package. Some equipment also has a self-cleaning function to reduce manual intervention.

Yes, the polyurethane foam packaging machine can adjust the foaming density and hardness according to customer needs. By adjusting the ratio of components A and B and the temperature control system of the equipment, users can obtain foam materials of different densities and hardness to meet different packaging needs.

The polyurethane foam packaging machine has high production efficiency and can usually complete a baling process in a short time. Efficiency depends on foam density, foam volume and packaging needs. Modern equipment is usually equipped with automatic adjustment functions to improve production efficiency.

Maintenance of polyurethane foam packaging machines is relatively simple. Routine maintenance includes regular cleaning of nozzles, pipes, mixing chambers and other components to ensure stable foaming effect. Some equipment is also equipped with an automatic cleaning system, which can effectively reduce manual operations and reduce maintenance difficulty.

Modern polyurethane foam packaging machines adopt an efficient and energy-saving design, which consumes less energy than traditional equipment. By optimizing the foaming process and control system, the equipment can effectively reduce energy consumption and production costs.

Yes, polyurethane foam packaging machines are ideal for small batches or custom baling. The equipment can flexibly adjust the foaming volume, density and hardness according to packaging needs, adapting to production scenarios of different scales and requirements.

Clean the nozzles, pipes and mixing chamber regularly to prevent polyurethane residues from affecting the foaming effect. Check and replace wearing parts such as seals, filters, etc. to ensure normal operation of the equipment. Lubricate transmission components regularly to avoid mechanical failure.

If properly maintained and maintained, the service life of a polyurethane foam packaging machine is usually around 8-10 years. Through regular inspection and timely replacement of parts, the service life of the equipment can be extended.

Yes, the polyurethane foam packaging machine can use environmentally friendly raw materials, such as low-GWP foaming agents or water-based foaming agents, in line with modern environmental protection standards. The equipment design also complies with relevant environmental protection regulations to reduce the impact on the environment.

Yes, the polyurethane foam packaging machine can be used with other equipment (such as foam cutting machines, automated packaging lines, transportation equipment, etc.) to form a complete packaging production line to meet different packaging needs.

If you are interested in our foam packaging machine, please contact us immediately

Application

Application Of UREXCEED Foam Packaging Machine

Packaging: UREXCEED® Foam packaging machine for various abnormal and fragile articles, such as precise instruments, machines, aircraft instruments, electronic products, communication products, pump valves, pneumatic transmitters, handicraft articles, ceramic utensils, glasses, lighting products, bathing equipments,etc.

Heat preserving: Water fountain liner, portable electronic refrigerators in cars, vacuum cups, electric water heaters, general equipments, thermal insulation, solar water heaters, freezers, etc.

Good Review

Good Review Of UREXCEED Foam Packaging Machine

UREXCEED® Foam Packaging Machine has received excellent feedback for its high efficiency, precision, and reliability in packaging applications. Customers across industries, including e-commerce, electronics, and logistics, have praised the machine’s ability to produce consistent, high-quality foam packaging with minimal waste. Users have reported significant improvements in packaging speed and protection quality, thanks to the machine’s ability to create custom-fit foam inserts that securely protect products during transport. The user-friendly interface and easy setup have also been highlighted, ensuring smooth integration into existing production lines. Overall, UREXCEED® Foam Packaging Machine is recognized for enhancing packaging processes, reducing material costs, and improving product safety during shipping, making it a valuable investment for businesses looking to optimize their packaging operations.

A must-have for anyone in the packaging industry. This foam packaging machine provides excellent foam consistency and has significantly reduced our packaging time.

David Hwang South Korea

We’ve improved both the quality and speed of our packaging with this machine. It’s reliable and easy to operate, which makes a huge difference in our daily operations.

 Luigi Ferraro Italy

This foam packaging machine is an excellent investment. It has made our packing process quicker and more efficient while ensuring top-notch protection for our products.

Sophie Wang China

Our packaging process has become so much smoother since we started using this machine. It’s easy to maintain and works like a charm every time.

Daniel Martin UK
Certificate

Certificate Of UREXCEED Gel Dispensing Machine

UREXCEED® Foam Packaging Machine is certified to meet international quality standards, ensuring that it delivers reliable and consistent performance. It is certified under ISO 9001:2015, guaranteeing a robust quality management system throughout the design, production, and service processes. Additionally, it complies with CE standard, demonstrating that it adheres to European safety and environmental regulations. These certifications assure our customers of the machine’s high safety standards, durability, and eco-friendly operation. We also provide full documentation, including material certifications, inspection reports, and traceability records, to give customers full confidence in the quality and compliance of their foam packaging solutions.

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