Solutions pour
Machines à glaçons pour CHR, bars et opérateurs commerciaux
Production modulaire avec moules de têtes, hardware hydraulique et isolation intégrée. Notre moussage préserve l'efficacité jusqu'à 43°C ambiant.
In one line
Configurations tropicales pour Moyen-Orient et Amérique latine.
- Horeca equipment OEM
- Commercial ice suppliers
- Bar & restaurant chains
Real pains we hear from buyers — and what we ship to solve each one
Four pains every ice-machine factory founder brings us. Our line ships with the fix.
Ice production rate drops 30% in summer ambient (35°C+) — HoReCa customers complain at peak hours
Ice machine output is sized at 21°C ambient; real-world tropical ambient drops output 25–40%. Our line supports tropical-spec config: tropicalized condenser (R134a or R290), reinforced cabinet insulation (60 mm foam), and a refrigeration recovery loop. Field-measured summer output retention: 88–92% of rated capacity at 35°C ambient.
Nugget ice / flake ice / cube ice — buyer wants all three, but I only have cube-ice tooling
Same cabinet, same compressor, only evaporator changes between ice types. We supply evaporator inserts: cube (standard), nugget (Sonic-style, premium HoReCa), flake (seafood/medical). Each insert USD 80K–160K incremental. One production floor serves 3 ice types — total addressable market expands 2–3×.
Scale build-up in evaporator after 18 months — service calls killing my reputation in hard-water markets
Scale build-up is preventable with the right water-treatment pre-stage. We supply the line with an integrated water filtration spec (10 µm + softener + UV) calibrated per market water hardness. Service-call rate after 18 months: 8% → 1.2% in hard-water markets (Middle East, US Midwest).
HoReCa buyer wants 20kg/24h home models AND 500kg/24h commercial models — different supplier per range?
Same cabinet mould platform scales 20kg/24h to 500kg/24h by changing evaporator coil size + compressor selection. Above 500kg/24h, the cabinet base mould changes to commercial-duty (heavier). One mould platform covers home/light commercial; second platform for heavy commercial. Two platforms total cover 20–2,000 kg/24h range.
Ce dont vous avez besoin
yongjiapu.com
Machine PU haute pression
100–1 500 g/s, 2–4 composants, Siemens PLC
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Linear PU Production Line — 6 to 8 Stations
Linear in-line PU foaming for small-to-medium refrigerator factories. 6–8 stations · 30-second cycle · multi-spec mixed-line production · single-head horizontal pouring · ≤190 kW.
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Système de matières premières PU
Polyol + isocyanate + agent gonflant, k-factor jusqu'à 0,018
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Ferronnerie & accessoires
Charnières, joints, poignées, LED, évaporateurs & condenseurs
En savoir plusFrom inquiry to first commercial unit — the 6-step delivery flow
From inquiry to first ice machine off your line. ~8 months for a 500 units/day ice machine line.
- 1
Inquiry & Ice-Type Targeting
Week 1–2Share target capacity, ice-type mix (cube / nugget / flake), capacity range per unit (20 kg/24h to 2,000 kg/24h), target markets (HoReCa, retail, seafood, medical). 1-page proposal in 5 days.
- 2
Detailed Proposal & Evaporator Insert Strategy
Week 2–4Engineering picks cabinet mould platform + evaporator inserts per ice type, compressor sizing per capacity tier, water filtration spec per target market water hardness. Quote with 16-line BOM in 10 days.
- 3
Contract & Cabinet + Evaporator Freeze
Week 4–630% down. Cabinet CAD + evaporator insert CAD frozen. Compressor mounting + water filtration plumbing interface signed off.
- 4
Mould + Evaporator Insert Build
Month 2–5Cabinet moulds: 45 days. Evaporator inserts (cube/nugget/flake): 30–60 days each. Compressor mounting + water filtration assembly stations: 30 days. Pre-shipment FAT.
- 5
Sea Freight & On-Site Installation
Month 5–73–4 × 40' containers from Shanghai/Ningbo. On-site installation 2 weeks. Water supply + drainage commissioning critical here.
- 6
Commissioning, Tropical-Spec Testing & Acceptance
Month 7–8First 30 trial ice machines per ice type tested through ambient temperature stress (21°C and 35°C). Operator training. Acceptance signed when 20 consecutive units pass rated-capacity spec. 60% payment due here.
Pourquoi cette ligne fonctionne — validé par les spécifications réelles
Conçu pour les opérations commerciales de production de glace où l'arrêt tue le chiffre d'affaires et l'ambiance tropicale est la règle, non l'exception.
Moussage tropicalisé pour fonctionnement à 43°C ambiant
Densité de mousse 42–50 kg/m³ sur les panneaux d'armoire maintient la production de glace au débit nominal même lorsque la machine se trouve dans des cuisines non climatisées au-dessus de 40°C — exigence HoReCa du Moyen-Orient et d'Asie tropicale. Une densité standard de 35 kg/m³ perd 20–30% de débit à partir de 40°C ambiant.
Moules de tête de fabrication de glace modulaires (cube / flocon / nugget sur une même plateforme)
Une seule plateforme supporte la glace en cubes (la plus courante), la glace en flocons (fruits de mer/santé) et la glace nugget (la tendance Sonic-ice, +30% de prix premium) en changeant uniquement l'insert de moule de poche évaporateur. Les marques lançant plusieurs formats de glace économisent USD 200K–350K par rapport à des plateformes séparées.
Capacité de 20 kg à 2 000 kg par 24h sur la même infrastructure
Le dimensionnement modulaire de la section de condensation couvre les unités sous-comptoir de 20 kg/jour jusqu'aux usines de glace modulaires industrielles de 2 000 kg/jour. Les marques livrent généralement 6–10 niveaux de capacité depuis une seule plateforme — même outillage, package de réfrigération mis à l'échelle.
Intégration de la quincaillerie d'armoire inox
Moules d'armoire inox 304/316 disponibles pour les applications de santé et de fruits de mer. Outillage de système d'eau autonettoyant (anti-calcaire) intégré pour les marchés à eau dure — Arabie Saoudite, Émirats Arabes Unis et la plupart des territoires d'Amérique latine où l'eau municipale l'exige.
Customization Options
HoReCa ice machines are about output reliability + ice format flexibility. 4 axes customized per channel.
Ice format
Cube / nugget (premium) / flake (seafood/medical). Evaporator insert swaps on shared cabinet platform.
Capacity
20 kg/24h (home / light commercial) → 2,000 kg/24h (industrial). Compressor sizing tier per capacity range.
Water filtration
Calibrated per market water hardness: 10 µm + softener + UV. Hard-water market (US Midwest, Middle East) gets premium spec.
Refrigerant & ambient
R134a / R290 / R600a per market regulations. Tropical-spec config (43°C ambient): tropicalized condenser, 88–92% rated capacity retention.
Foam Quality Visualization — what closed-cell structure actually looks like
The single biggest predictor of refrigerator cabinet thermal performance is the foam cell structure. Closed-cell ratio, average cell diameter and density uniformity decide whether your cabinet holds -18°C in 35°C ambient — or fails the EU Ecodesign type-test. Here's what fine and coarse PU foam look like under a scanning electron microscope.
Industry-typical low-grade PU
- Avg cell diameter
- ~400 µm
- Closed-cell ratio
- 85–90%
- k-factor (W/m·K)
- 0.025–0.028
- Density uniformity
- ±5 kg/m³
Visible voids, broken cell walls, large irregular cells. Refrigerator cabinet pull-down test fails at 32°C+ ambient. EU Ecodesign type-test fails first submission.
Our cyclopentane PU system
- Avg cell diameter
- ~100 µm
- Closed-cell ratio
- ≥95%
- k-factor (W/m·K)
- 0.019–0.021
- Density uniformity
- ±0.5 kg/m³
Uniform fine cells, intact walls, high closed-cell ratio. Refrigerator cabinet pull-down test passes at 43°C tropical ambient. EU Ecodesign / WHO PQS / ENERGY STAR first-submission pass rate 90%+.
How we measure it: Every shipment of PU raw materials runs through pilot foaming + SEM cell-structure check at our lab. Every commissioned line gets a foam parameter card with these targets — if your operators tune to the card, the foam structure stays in this range. Sample reports available on request.
Illustration · Conceptual SEM micrographs representing typical industry coarse foam (left) vs UREXCEED cyclopentane PU foam quality target (right). Real SEM reports from your specific line available after commissioning.
Application Scenarios
Ice machine outputs serve a wide HoReCa + medical range.
- Cube ice machine for bar / restaurant (50–200 kg/24h)
- Nugget ice maker for premium HoReCa (Sonic-style)
- Flake ice machine for seafood preservation
- Flake ice for medical / organ transport / lab cooling
- Industrial ice plant (1,000–2,000 kg/24h)
- Home premium nugget ice maker (countertop, 10–20 kg/24h)
Les questions que nous posent les propriétaires d'usine
Quel est l'investissement typique pour une ligne de machines à glace de 1 000 kg/jour ?
Pouvez-vous fournir l'outillage pour machines à glace autonettoyantes / anti-calcaire ?
Quel est le délai typique pour les lignes de production de machines à glace ?
Prenez-vous en charge spécifiquement les machines à glace nugget ?
Votre ligne peut-elle produire de la glace en flocons pour les applications de fruits de mer ou médicales ?
Optional Add-ons
Extend Your Production Line
Five proven add-ons our 1,800+ customers ask for after their first refrigerator factory line goes live. Discuss with our engineers which fit your spec.
Raw Material Supply
PU MDI / Polyol systems sourced direct from BASF / Covestro / Wanhua, calibrated to your foam specs and climate. Container-load discounts.
Spare Parts Package
2-year wear-parts package — seals, valves, heating elements, sensors. Pre-shipped with the line, no air-freight emergencies.
Robot Integration
ABB / KUKA 6-axis robot for de-molding, demoulding, palletizing or insertion of internal components — boost throughput +30%.
Automatic Demoulding System
Vacuum-assisted demoulding for thin-wall liners and complex geometries — eliminates worker injury, halves cycle time.
Quality Inspection System
Inline foam density, void, k-factor + dimensional QC stations. Auto-reject + traceability log — meets ISO 9001 + EU appliance regulation.
ROI · Cost Analysis
Investment Range & Payback
Indicative range based on 1,800+ delivered lines. Final pricing depends on automation level + add-ons + local labor cost. Request a quote for your spec.
Configuration note: Modular evaporator inserts cover cube / nugget / flake formats on shared cabinet platform. Water filtration spec + tropical-spec config add 8–15% capex. Output scales 20kg/24h to 2,000kg/24h.
Service & Support
Garantie & Service
Intervention sur site disponible dans chaque région où nous avons livré des projets.
On-Site Installation
Our engineers fly to your factory to supervise installation, layout verification, and first-run production.
Commissioning + Tuning
Trial run + parameter tuning to your local raw material, climate, and target product spec — until throughput meets contract.
Operator Training
5-10 day on-site training for production team, QC, and maintenance — bilingual manuals + video tutorials provided.
3-Year Warranty + Spares
Core equipment 3-year warranty, electrical 2-year. Spare parts in stock with global express shipment 24h dispatch.
Cross-Sell · One-Partner Synergy
Pair this line with the rest of the factory
The product groups our refrigerator-factory customers buy alongside this line — for full-line synergy and one-partner accountability.
High-Pressure PU Foaming Machines
Cyclopentane / 2-component / 3-component models. Cyclopentane is the refrigerator industry standard.
Learn moreRefrigerator-grade Moulds
Vacuum-forming moulds for inner liners + foaming moulds for cabinet/door. 30-year mould-cluster network.
Learn morePU Raw Materials System
BASF / Covestro / Wanhua MDI + Polyol — calibrated to your climate, foam density, and cycle time.
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Turnkey Production Lines for Refrigeration Equipment Factories
"From a Single Pump to a Turnkey Line — One Partner Through Every Tier."