Fábrica de Vinotecas

Soluciones para

Producción de bodegas con la precisión que exige la industria

Las bodegas de vino exigen las tolerancias térmicas más estrictas y los más altos estándares estéticos. Nuestros sistemas PU de baja presión, moldes de puertas de vidrio de precisión y ferretería premium cumplen ese estándar.

In one line

Control dual-zona de temperatura y vidrio con protección UV opcional.

Escala típica
50 – 800 units / day
Product Range
Thermoelectric & compressor wine cabinets 12 – 300 bottles
Perfiles de compradores
  • Premium wine retailers
  • Hotel & hospitality
  • Home appliance brands

Real pains we hear from buyers — and what we ship to solve each one

Four pains every wine cabinet factory founder brings us in the first call. We solve each with specific equipment + protocols.

Pain 1

Temperature drift ±2°C inside zone — wine sommelier rejects the cabinet at delivery

How we solve it

Wine cabinets need ±0.5°C zone stability for premium positioning. The path: dual-zone EBM evaporator + Embraco compressor + foam k-factor 0.020 W/m·K + sealed glass door with UV coating. Our cabinet mould design ensures 50–60 mm wall thickness with even fill (no thermal bridges). Field-measured zone stability: ±0.3°C across 24h cycle.

Pain 2

UV light degrades wine — premium buyers reject anything without certified UV-blocking glass

How we solve it

We integrate factory-fitted Saint-Gobain SGG Cool-Lite UV-blocking glass (99.5% UV cutoff) in the door mould design. Glass radius and tempering spec match the door foaming cavity. We supply the UV transmission test rig with the line — every cabinet gets a UV pass/fail label before shipping.

Pain 3

Compressor vibration shakes bottles — premium customers complain about sediment disturbance

How we solve it

Premium wine cabinets need <0.05g vibration at the bottle rack. Our line ships with the rubber-mount + tuned-mass-damper kit pre-spec'd for Embraco / SECOP compressors. Cabinet acoustic stations measure <30 dB at 1 m and <0.05g rack vibration before crating. Sommelier-grade ratings achievable.

Pain 4

12-bottle minibar / 50-bottle home / 300-bottle commercial — buying separate lines blows budget

How we solve it

Wine cabinets across 12–300 bottle range share more than they look like. We design 3 base moulds covering 12 / 50 / 150 / 300 bottle SKUs with snap-in shelf carriers. Same PU machine, same conveyor. Changeover 60 min. Effective capex per SKU drops from USD 180K to USD 55K.

Cabinet models you can produce on this line

Every row below is a real cabinet SKU that customers already produce using the moulds in this line — temperature class, capacity, compressor, refrigerant and overall dimensions are field-tested. Use the matrix to match your target cabinet to the right mould configuration.

Cabinet model Variant Temperature (°C) Volume (L) Power (W) Weight (kg) Compressor Refrigerant Size (mm) Source mould
LC-620FX Single-door refrigeration -2–8 620 262 75 DONPER / WANBAO R290 620 × 725 × 2065 Mold for Upright →
LC-1260FX Double-door refrigeration -2–8 1113 374 145 DONPER / WANBAO R290 1260 × 725 × 2065 Mold for Upright →
LD-1260FX Double-door freezing ≤-18 1066 911 200 DONPER / WANBAO R290 1260 × 725 × 2065 Mold for Upright →
LC-1860FX Triple-door refrigeration -2–8 1685 583 200 DONPER / WANBAO R290 1860 × 725 × 2065 Mold for Upright →
LD-1860FX Triple-door freezing ≤-18 1670 1395 260 DONPER / WANBAO R290 1860 × 725 × 2065 Mold for Upright →

Source: UREXCEED catalog §07 OEM/ODM cabinet series, cross-referenced to the mould that produces each SKU. Custom cabinet sizes outside this range supported — send us your cabinet drawing for a 7-day quote.

From inquiry to first commercial unit — the 6-step delivery flow

From inquiry to first wine cabinet off your line. ~9 months for a 500 units/day premium wine cabinet line.

Fábrica de Vinotecas — production line reference
  1. 1

    Inquiry & Segment Targeting

    Week 1–2

    Share target capacity, segment mix (minibar / mid-tier / sommelier-grade), bottle count range (12 / 50 / 150 / 300), target buyer (hotel chains, wine retailers, premium home). We send 1-page proposal with line layout in 5 days.

  2. 2

    Detailed Proposal & UV + Vibration Spec

    Week 2–4

    Engineering team picks mould variants for your bottle-count mix, sizes PU machine, specifies UV-glass + vibration-damper config. Quote with 18-line BOM in 12 days.

  3. 3

    Contract & Cabinet Design Freeze

    Week 4–6

    30% down. Cabinet CAD + UV-glass radius CAD + Embraco compressor mounting interface frozen. Sign-off on dual-zone evaporator placement.

  4. 4

    Mould + UV/Vibration Test Rig Build

    Month 2–5

    Wine cabinet moulds + door moulds: 45–60 days. PU machine: 45 days. UV transmission test rig + vibration measurement station: 30 days. Pre-shipment FAT.

  5. 5

    Sea Freight & On-Site Installation

    Month 5–7

    3–5 × 40' containers from Shanghai/Ningbo. On-site installation 2–3 weeks. Acoustic-isolated foundation for vibration station.

  6. 6

    Commissioning, Sommelier-Grade QC & Acceptance

    Month 7–9

    First 30 trial wine cabinets foamed and tested through UV + vibration + temp-stability protocols. Operator training. Acceptance signed when 20 consecutive cabinets pass UV/vibration/temperature spec. 60% payment due here.

Por qué esta línea funciona — respaldado por las especificaciones reales

Diseñado para gabinetes donde la desviación de temperatura y la estética de las puertas afectan al precio de reventa — los compradores premium de retail vinícola auditan ambos.

1

Precisión de temperatura de doble zona ±0.3°C en toda la altura del gabinete

El espumado PU de baja presión con ventilación de cavidad optimizada elimina la variación de puntos fríos — relevante para gabinetes de doble zona de más de 100 botellas donde las zonas superior e inferior deben mantener temperaturas distintas (tinto 12–18°C, blanco 5–10°C) sin interferencia.

2

Estándar cosmético de puerta de cristal con protección UV

Moldes de puerta pre-configurados para cristal templado bajo en hierro con triple acristalamiento relleno de argón y película de protección UV. Densidad de espuma del marco (38–42 kg/m³) calibrada para suprimir la resonancia acústica del compresor — los gabinetes de vino en salas de exposición no pueden vibrar.

3

Rango de 12 a 300 botellas sobre tres plataformas de moldes

Tres tamaños de plataforma de moldes (compacto / medio / de pie) cubren desde unidades de encimera de 12 botellas hasta cavas de pie de 300 botellas. Las marcas suelen lanzar colecciones de 3 niveles — una inversión en utillaje cubre toda la colección.

4

Aislamiento de montaje del compresor integrado en el diseño

Los moldes de espumado incluyen cavidades de aislamiento del compresor — no como añadido posterior. Los gabinetes se envían con menos de 38 dB medidos a 1 m, el umbral por encima del cual los compradores de salas de exposición rechazan el producto.

Customization Options

Premium wine retail audits on temperature stability + vibration + UV. 4 axes calibrated to sommelier-grade spec.

Capacity & zone

12 / 28 / 46 / 100 / 180 / 300 bottle SKUs on shared mould platform with snap-in shelf carriers. Single-zone or dual-zone.

Cooling system

Thermoelectric (small, silent) / Embraco / SECOP compressor with rubber-mount + tuned-mass-damper kit. <0.05g rack vibration.

Glass UV protection

Saint-Gobain SGG Cool-Lite UV-blocking glass (99.5% UV cutoff). UV transmission test rig included with line.

Branding & finish

Stainless trim, beech / oak shelf material, LED brand-color (warm or daylight), factory-fitted brand decals.

Foam Quality Visualization — what closed-cell structure actually looks like

The single biggest predictor of refrigerator cabinet thermal performance is the foam cell structure. Closed-cell ratio, average cell diameter and density uniformity decide whether your cabinet holds -18°C in 35°C ambient — or fails the EU Ecodesign type-test. Here's what fine and coarse PU foam look like under a scanning electron microscope.

SEM micrograph of coarse PU foam — large irregular open cells, low closed-cell ratio
Coarse foam · low grade

Industry-typical low-grade PU

Avg cell diameter
~400 µm
Closed-cell ratio
85–90%
k-factor (W/m·K)
0.025–0.028
Density uniformity
±5 kg/m³

Visible voids, broken cell walls, large irregular cells. Refrigerator cabinet pull-down test fails at 32°C+ ambient. EU Ecodesign type-test fails first submission.

SEM micrograph of fine UREXCEED PU foam — small uniform polygonal closed cells, high closed-cell ratio
Fine foam · UREXCEED grade

Our cyclopentane PU system

Avg cell diameter
~100 µm
Closed-cell ratio
≥95%
k-factor (W/m·K)
0.019–0.021
Density uniformity
±0.5 kg/m³

Uniform fine cells, intact walls, high closed-cell ratio. Refrigerator cabinet pull-down test passes at 43°C tropical ambient. EU Ecodesign / WHO PQS / ENERGY STAR first-submission pass rate 90%+.

How we measure it: Every shipment of PU raw materials runs through pilot foaming + SEM cell-structure check at our lab. Every commissioned line gets a foam parameter card with these targets — if your operators tune to the card, the foam structure stays in this range. Sample reports available on request.

Illustration · Conceptual SEM micrographs representing typical industry coarse foam (left) vs UREXCEED cyclopentane PU foam quality target (right). Real SEM reports from your specific line available after commissioning.

Application Scenarios

Wine cabinet end-uses span hospitality and premium home.

  • 12 / 28-bottle compact wine cooler (apartment / minibar)
  • 46 / 100-bottle home wine cabinet (residential single-zone)
  • 150-bottle dual-zone wine cabinet (collector home)
  • 300-bottle commercial wine cellar cabinet (hotel / restaurant)
  • Built-in column wine cabinet (kitchen architecture)
  • Hotel minibar wine cabinet (luxury hospitality)

Preguntas que nos hacen los dueños de fábrica

¿Cuál es la diferencia entre líneas termoeléctricas y de compresor en su equipamiento?
Los gabinetes de vino termoeléctricos (Peltier) utilizan utillaje más sencillo — sin cavidad de compresor, espesor de aislamiento único, moldes de menor coste. Los gabinetes de compresor requieren cavidades, aislamiento de vibraciones y espumado de mayor precisión. Soportamos ambos en el mismo diseño de línea — solo difiere el juego de moldes del gabinete (USD 80K–140K termoeléctrico frente a USD 180K–280K compresor).
¿Pueden suministrar utillaje para gabinetes de vino empotrados / bajo encimera?
Sí. Los gabinetes empotrados requieren utillaje de ventilación de cero holgura — cavidades de espumado con ventilación frontal para que el gabinete expulse el calor por el zócalo en lugar de por la parte trasera. Hemos desarrollado formatos empotrados de 24 y 30 pulgadas comunes en especificaciones de cocina de UE y EE. UU., incluyendo acabados cosméticos al estilo ZWILLING, Liebherr y Sub-Zero.
¿Cuál es el volumen de pedido típico para las líneas de gabinetes de vino que han equipado?
La mayoría de los clientes producen 50–200 unidades/día para retail premium (lotes pequeños, cambios frecuentes de SKU) hasta 500–800 unidades/día para OEM de hostelería. El punto de equilibrio del utillaje suele estar en 8,000–15,000 unidades por SKU — los gabinetes premium se venden con mayor margen, por lo que el volumen de equilibrio es mucho menor que en refrigeradores de consumo masivo.
¿Ofrecen asistencia con los requisitos de pruebas de vibración?
Suministramos estaciones de prueba acústica como parte de la línea (accesorio USD 35K–55K). Las líneas habilitadas mantienen el ruido del gabinete por debajo de 38 dB a 1 m medidos según IEC 60704. No certificamos el producto terminado según normas de energía/ruido para retail (SASO, EU EEI) — eso lo realiza la marca del gabinete con su laboratorio de ensayos acreditado.
¿Soportan la producción de minibares para hoteles?
Los minibares de hotel son técnicamente más sencillos que los gabinetes de vino premium — zona única, tamaño reducido (menos de 60L), típicamente termoeléctricos. Misma plataforma de utillaje, moldes de puerta y gabinete simplificados. Hemos suministrado utillaje de minibar a clientes OEM de hostelería en Emiratos Árabes Unidos y Egipto — capacidad de 800–1,500 unidades/día por plataforma de moldes.

Optional Add-ons

Extend Your Production Line

Five proven add-ons our 1,800+ customers ask for after their first refrigerator factory line goes live. Discuss with our engineers which fit your spec.

Raw Material Supply

PU MDI / Polyol systems sourced direct from BASF / Covestro / Wanhua, calibrated to your foam specs and climate. Container-load discounts.

Spare Parts Package

2-year wear-parts package — seals, valves, heating elements, sensors. Pre-shipped with the line, no air-freight emergencies.

Robot Integration

ABB / KUKA 6-axis robot for de-molding, demoulding, palletizing or insertion of internal components — boost throughput +30%.

Automatic Demoulding System

Vacuum-assisted demoulding for thin-wall liners and complex geometries — eliminates worker injury, halves cycle time.

Quality Inspection System

Inline foam density, void, k-factor + dimensional QC stations. Auto-reject + traceability log — meets ISO 9001 + EU appliance regulation.

ROI · Cost Analysis

Investment Range & Payback

Indicative range based on 1,800+ delivered lines. Final pricing depends on automation level + add-ons + local labor cost. Request a quote for your spec.

Investment
USD 600K – 1.5M
Payback
18–28 months
Annual Throughput
18K–300K units/year

Configuration note: Premium wine cabinet: low-pressure foaming + UV-blocking glass jig + low-vibration compressor mount + dual-zone temperature control. Premium ASP justifies smaller volume.

Service & Support

Garantía y Servicio

Intervención in situ disponible en todas las regiones donde hemos entregado proyectos.

On-Site Installation

Our engineers fly to your factory to supervise installation, layout verification, and first-run production.

Commissioning + Tuning

Trial run + parameter tuning to your local raw material, climate, and target product spec — until throughput meets contract.

Operator Training

5-10 day on-site training for production team, QC, and maintenance — bilingual manuals + video tutorials provided.

3-Year Warranty + Spares

Core equipment 3-year warranty, electrical 2-year. Spare parts in stock with global express shipment 24h dispatch.

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Turnkey Production Lines for Refrigeration Equipment Factories

30
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1800+
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40+
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10,000+ m²
Factory Area
ISO·CE·RoHS
Certified Quality
Chuzhou·Kunshan
Cluster Network

"From a Single Pump to a Turnkey Line — One Partner Through Every Tier."

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