Supermarket Refrigerated Cabinet Foaming Specialty Machine — CE / ISO 9001-certified linhas de produção by UREXCEED. Lead time 60 – 90 days, MOQ 1 set.

Supermarket Refrigerated Cabinet Foaming Specialty Machine

Supermarket Refrigerated Cabinet Foaming Specialty Machine

Linear hydraulic specialty foaming machine for supermarket service cabinets, convenience store back-warehouse refrigerators and restaurant chain prep refrigerators. Water-heated + air-cooling, 380 kW peak, 200–600 cabinets/shift.

Prazo
60 – 90 days
Pedido mínimo
1 set

Engineering reply within 24 hours

Quote + spec sheet + tailored sizing recommendation. WhatsApp answered 9 am–6 pm Beijing time.

Especificações

Layout Form
Supermarket service-cabinet foaming specialty (linear, hydraulic)
Drive Method
Hydraulic
Heating Method
Water heating + air-cooling (PID-controlled)
Number of Stations
1 (single-cabinet specialty)
Cabinet Size Range (L×W×H)
2,000 × 2,000 × 735 mm (typical supermarket service unit)
Footprint (Overall L×W×H)
Approx. 80 × 400 × 525 mm
Foaming Material
POL + Cyclopentane + ISO / POL + HCFC-141a + ISO / POL + HCFC-245fa + ISO
Voltage / Frequency
380V · 50 Hz · Control voltage 24V
Total Power
Approx. 380 kW (peak)
Compressed Air Requirement
0.5 MPa
Best Fit Capacity
~200 – 600 cabinets per shift
Lead Time
60 – 90 days
MOQ
1 set

Aplicações

Supermarket back-warehouse storage cabinet — service-cabinet foaming output
Restaurant chain prep refrigerator cabinet — service-cabinet variant
Convenience store back-warehouse refrigerated cabinet — fresh-food service
Cold-chain warehouse intermediate storage cabinet
  • Supermarket fresh-food service cabinet (storage cabinet for chilled produce)
  • Convenience store back-warehouse refrigerated cabinet
  • Restaurant chain prep refrigerator
  • Retail chain refrigerated storage cabinet
  • Cold-chain warehouse intermediate storage cabinet

The supermarket service cabinet foaming specialty machine targets one specific buyer: supermarket / convenience store / restaurant chain back-warehouse refrigerated cabinet OEMs. These cabinets are different from household refrigerators — heavier-duty, longer 24/7 duty cycle, often custom-sized to store fixtures. The specialty machine ships with the heated-jacket profile and PU recipe density tuned for this end use.

Why supermarket cabinet OEMs need a specialty machine

Generic refrigerator lines run a standard PU recipe and fixture profile. Supermarket service cabinets need (a) higher foam density for 24/7 duty cycle endurance, (b) longer cure time at higher temperature for thicker walls, and (c) larger cabinet sizes (up to 2 m length common). This specialty machine ships with those tuning built-in — no retrofitting a generic line.

Four reasons to buy a supermarket-specific foaming specialty over a generic line

Data-driven advantages of the supermarket-targeted specialty configuration.

#1

Higher PU foam density 38–45 kg/m³ for 24/7 duty cycle

Generic household refrigerator foam runs 32–36 kg/m³ for 12-hour daily use. Supermarket cabinets (24/7 always-on) need 38–45 kg/m³ density to resist long-term thermal cycling. The specialty machine ships with PU metering profile calibrated to higher density without modification.

#2

Water heating + air-cooling for longer curing profile

The dual heating + cooling system supports the longer 8–15 minute cure cycle (vs 6–10 min household) needed for thicker cabinet walls (50–80 mm vs 30–45 mm household). Active cooling reduces post-mould warp risk.

#3

Cabinet size range 2,000 × 2,000 × 735 mm — supermarket service standards

Cabinet envelope fits the standard 2 m supermarket service cabinet + back-warehouse storage cabinet. Generic small-cabinet lines (1,500 × 800 mm) require custom fixture for these sizes.

#4

Capacity 200–600 cabinets/shift — fits mid-size supermarket OEM

Output range targets supermarket-cabinet OEM factories producing 1,000–5,000 cabinets/month. Below 200/shift: single-station works. Above 600/shift: investment doesn't scale — better build full 6/8 station linear line.

How the supermarket cabinet cycle runs

Single-station specialty cycle with longer cure + cool profile (~3 minutes per cabinet, manual handling between cycles).

  1. 1

    Pre-prep — operator loads pre-skinned 2 m supermarket cabinet shell + custom shelving brackets onto fixture. Position-check with laser reference. ~45 sec.

  2. 2

    Mould close + cyclopentane inject — hydraulic clamp engages. PU machine meters 2.5–4.5 kg POL+ISO+cyclopentane per cabinet (depends on wall thickness). ~25 sec.

  3. 3

    Heated cure — water-jacket heats fixture to 50–58°C. Foam rises and cures over 8–12 min. PLC monitors per-station thermocouple temperatures.

  4. 4

    Active cool — air-cooling kicks in after cure complete, drops cabinet from 50°C to 25°C before demould. Reduces warp from rapid handling. ~2 min.

  5. 5

    Demould + QC — operator opens mould, lifts cabinet onto inspection conveyor. Visual + spot-density check before downstream gasket / refrigeration assembly. ~30 sec.

FAQs — supermarket refrigerated cabinet foaming specialty machine

How is this different from a household refrigerator foaming machine?
Three things: PU recipe density (38–45 kg/m³ vs 32–36), cure profile (8–15 min vs 6–10), and cabinet envelope (2 m length cabinets standard vs 600 mm household). Buying a household machine for supermarket cabinets means foam fails 5 years earlier under 24/7 cycling.
Investment + lead time?
USD 220K–340K turnkey, 60–90 days lead time. Includes hydraulic clamping fixture, water heating + air cooling subsystem, cyclopentane-spec PU machine (smaller volume), control panel, commissioning + training.
Capacity for 1,000 cabinets/month — is this the right machine?
Yes — single-station at 200–600/shift means 1,000 cabinets/month sits at 2–5 days/month operation. The machine pays back through specialty foam-quality endurance, not throughput.
Can we scale up to 5,000 cabinets/month?
At 5,000+ cabinets/month, the single-station specialty is over-utilized (running 5 days/week, multiple shifts). At that volume, build a 6-station linear with the same supermarket-tuned PU recipe — capex 2.5×, throughput 6×.
What end-product applications fit?
Supermarket back-warehouse refrigerated cabinets (storage for chilled produce / dairy / meat), convenience store back-warehouse cooler, restaurant chain prep refrigerator, retail chain storage cabinet, cold-chain warehouse intermediate cabinet.
Does it support glass-door variants?
Yes — the specialty machine handles solid-wall + glass-door cabinet variants. Glass-door needs (a) frame inlay before foaming, (b) slightly different PU dispense pattern around glass edge. Operator training covers both variants. Variant changeover 8–12 minutes.

Service & Support

Garantia & Assistência Técnica

Intervenção presencial disponível em todas as regiões onde já entregamos projetos.

On-Site Installation

Our engineers fly to your factory to supervise installation, layout verification, and first-run production.

Commissioning + Tuning

Trial run + parameter tuning to your local raw material, climate, and target product spec — until throughput meets contract.

Operator Training

5-10 day on-site training for production team, QC, and maintenance — bilingual manuals + video tutorials provided.

3-Year Warranty + Spares

Core equipment 3-year warranty, electrical 2-year. Spare parts in stock with global express shipment 24h dispatch.

Perguntas frequentes

Qual é o prazo de entrega típico?
60 – 90 days. O prazo depende da configuração, quantidade e destino. O transporte marítimo adiciona 20–45 dias conforme o seu porto.
Qual é a quantidade mínima de pedido?
1 set. Para projetos OEM com especificações personalizadas, a MOQ pode aumentar. Pedidos piloto de pequeno lote podem ser discutidos caso a caso.
Oferecem personalização e OEM / ODM?
Sim. Integramos moldes, máquinas de espumação, linhas de produção e materiais das nossas fábricas parceiras. Suportamos tamanhos personalizados, tensões (110V/220V/380V, 50Hz/60Hz), marcas de PLC, cores e branding. Também fornecemos soluções chave-na-mão para frigoríficos, congeladores, câmaras frigoríficas e caixas isoladas.
Que certificações este produto possui?
Este produto está em conformidade com: CE, ISO 9001.

Precisa de uma solução completa de refrigeração?

A UREXCEED integra moldes, máquinas de espumação, linhas de produção e materiais em 6 fábricas parceiras. Diga-nos o seu objetivo de capacidade e responderemos com uma configuração e cotação em 24 horas.