Supermarket Refrigerated Cabinet Foaming Specialty Machine — CE / ISO 9001-certified production lines by UREXCEED. Lead time 60 – 90 days, MOQ 1 set.
Supermarket Refrigerated Cabinet Foaming Specialty Machine
Linear hydraulic specialty foaming machine for supermarket service cabinets, convenience store back-warehouse refrigerators and restaurant chain prep refrigerators. Water-heated + air-cooling, 380 kW peak, 200–600 cabinets/shift.
Engineering reply within 24 hours
Quote + spec sheet + tailored sizing recommendation. WhatsApp answered 9 am–6 pm Beijing time.
Specifications
- Layout Form
- Supermarket service-cabinet foaming specialty (linear, hydraulic)
- Drive Method
- Hydraulic
- Heating Method
- Water heating + air-cooling (PID-controlled)
- Number of Stations
- 1 (single-cabinet specialty)
- Cabinet Size Range (L×W×H)
- 2,000 × 2,000 × 735 mm (typical supermarket service unit)
- Footprint (Overall L×W×H)
- Approx. 80 × 400 × 525 mm
- Foaming Material
- POL + Cyclopentane + ISO / POL + HCFC-141a + ISO / POL + HCFC-245fa + ISO
- Voltage / Frequency
- 380V · 50 Hz · Control voltage 24V
- Total Power
- Approx. 380 kW (peak)
- Compressed Air Requirement
- 0.5 MPa
- Best Fit Capacity
- ~200 – 600 cabinets per shift
- Lead Time
- 60 – 90 days
- MOQ
- 1 set
Applications
- Supermarket fresh-food service cabinet (storage cabinet for chilled produce)
- Convenience store back-warehouse refrigerated cabinet
- Restaurant chain prep refrigerator
- Retail chain refrigerated storage cabinet
- Cold-chain warehouse intermediate storage cabinet
The supermarket service cabinet foaming specialty machine targets one specific buyer: supermarket / convenience store / restaurant chain back-warehouse refrigerated cabinet OEMs. These cabinets are different from household refrigerators — heavier-duty, longer 24/7 duty cycle, often custom-sized to store fixtures. The specialty machine ships with the heated-jacket profile and PU recipe density tuned for this end use.
Why supermarket cabinet OEMs need a specialty machine
Generic refrigerator lines run a standard PU recipe and fixture profile. Supermarket service cabinets need (a) higher foam density for 24/7 duty cycle endurance, (b) longer cure time at higher temperature for thicker walls, and (c) larger cabinet sizes (up to 2 m length common). This specialty machine ships with those tuning built-in — no retrofitting a generic line.
Four reasons to buy a supermarket-specific foaming specialty over a generic line
Data-driven advantages of the supermarket-targeted specialty configuration.
Higher PU foam density 38–45 kg/m³ for 24/7 duty cycle
Generic household refrigerator foam runs 32–36 kg/m³ for 12-hour daily use. Supermarket cabinets (24/7 always-on) need 38–45 kg/m³ density to resist long-term thermal cycling. The specialty machine ships with PU metering profile calibrated to higher density without modification.
Water heating + air-cooling for longer curing profile
The dual heating + cooling system supports the longer 8–15 minute cure cycle (vs 6–10 min household) needed for thicker cabinet walls (50–80 mm vs 30–45 mm household). Active cooling reduces post-mould warp risk.
Cabinet size range 2,000 × 2,000 × 735 mm — supermarket service standards
Cabinet envelope fits the standard 2 m supermarket service cabinet + back-warehouse storage cabinet. Generic small-cabinet lines (1,500 × 800 mm) require custom fixture for these sizes.
Capacity 200–600 cabinets/shift — fits mid-size supermarket OEM
Output range targets supermarket-cabinet OEM factories producing 1,000–5,000 cabinets/month. Below 200/shift: single-station works. Above 600/shift: investment doesn't scale — better build full 6/8 station linear line.
How the supermarket cabinet cycle runs
Single-station specialty cycle with longer cure + cool profile (~3 minutes per cabinet, manual handling between cycles).
- 1
Pre-prep — operator loads pre-skinned 2 m supermarket cabinet shell + custom shelving brackets onto fixture. Position-check with laser reference. ~45 sec.
- 2
Mould close + cyclopentane inject — hydraulic clamp engages. PU machine meters 2.5–4.5 kg POL+ISO+cyclopentane per cabinet (depends on wall thickness). ~25 sec.
- 3
Heated cure — water-jacket heats fixture to 50–58°C. Foam rises and cures over 8–12 min. PLC monitors per-station thermocouple temperatures.
- 4
Active cool — air-cooling kicks in after cure complete, drops cabinet from 50°C to 25°C before demould. Reduces warp from rapid handling. ~2 min.
- 5
Demould + QC — operator opens mould, lifts cabinet onto inspection conveyor. Visual + spot-density check before downstream gasket / refrigeration assembly. ~30 sec.
FAQs — supermarket refrigerated cabinet foaming specialty machine
How is this different from a household refrigerator foaming machine?
Investment + lead time?
Capacity for 1,000 cabinets/month — is this the right machine?
Can we scale up to 5,000 cabinets/month?
What end-product applications fit?
Does it support glass-door variants?
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Warranty & Service
On-site intervention available in every region where we have delivered projects.
On-Site Installation
Our engineers fly to your factory to supervise installation, layout verification, and first-run production.
Commissioning + Tuning
Trial run + parameter tuning to your local raw material, climate, and target product spec — until throughput meets contract.
Operator Training
5-10 day on-site training for production team, QC, and maintenance — bilingual manuals + video tutorials provided.
3-Year Warranty + Spares
Core equipment 3-year warranty, electrical 2-year. Spare parts in stock with global express shipment 24h dispatch.
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