Single-Station Linear Cabinet Foaming Specialty Machine — CE / ISO 9001-certified production lines by UREXCEED. Lead time 60 – 90 days, MOQ 1 set.
Single-Station Linear Cabinet Foaming Specialty Machine
Single-station hydraulic linear specialty foaming machine for refrigerator cabinet R&D, sample runs and low-volume production. Same fixture template as 11-station main line — use for mould trial and PE/EPP wave-type chest freezer samples before full-line production.
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Spesifikasi Teknis
- Layout Form
- Single-station linear cabinet foaming specialty machine
- Drive Method
- Hydraulic clamping
- Heating Method
- Water heating (PID-controlled)
- Number of Stations
- 1 (single-station specialty)
- Cabinet Size Range (L×W×H)
- 2,000 × 2,000 × 735 mm
- Footprint (Overall L×W×H)
- Approx. 80 × 400 × 525 mm
- Foaming Material
- POL + Cyclopentane + ISO / POL + HCFC-141a + ISO / POL + HCFC-245fa + ISO
- Voltage / Frequency
- 380V · 50 Hz · Control voltage 24V
- Total Power
- Approx. 380 kW (peak)
- Compressed Air Requirement
- 0.5 MPa
- Best Fit Capacity
- ~150 – 400 cabinets per shift (R&D / pilot / sample run)
- Lead Time
- 60 – 90 days
- MOQ
- 1 set
Aplikasi
- R&D / sample / mould trial runs for new cabinet variants
- Low-volume specialty cabinet production (<500 cabinets/day)
- PE / EPP foaming station for in-mould trial of insulation board
- 1986 type / 1700 type / 1186 type chest freezer trial production
- PE / EPP wave-type chest freezer cabinet sample foaming
- Custom cabinet design verification before tooling main production line
The single-station linear specialty cabinet foaming machine is the R&D / pilot / sample-run sibling of the 11-station main line. Same fixture template, same PU recipe, same heating subsystem — but one station instead of eleven. Use it to verify a new cabinet design, run small-batch specialty SKUs, or trial PE/EPP wave-type chest freezers before committing to full-line tooling.
When the single-station specialty machine is the right buy
This machine is NOT a production line — it is a station. Pick it when (a) you need a sample-run setup before building a full 11-station main line, (b) your specialty cabinet volume is < 500 cabinets/day and a multi-station investment is overkill, or (c) you already have a main line but need a parallel station for irregular / non-standard variants. Many refrigerator OEMs run a single-station alongside their main line for R&D + small-batch.
Why a single-station specialty beats a full line for sample runs
Four reasons the single-station machine is the smarter buy for R&D / pilot / specialty work.
Same fixture template as 11-station main line — direct trial-to-production path
The 2,000 × 2,000 × 735 mm fixture matches the 11-station hydraulic mainline exactly. A design that runs clean on the single-station goes straight to mainline tooling — no re-engineering, no shape allowance. R&D cycle shortens by 4–8 weeks vs trialing on incompatible smaller machines.
Capex 60–75% lower than full 11-station line
Single-station investment ~ USD 180K–280K vs USD 750K–1.2M for a full 11-station hydraulic mainline. Fits within R&D budget envelopes without board approval for large capex.
150–400 cabinets/shift sweet spot — small-batch + variant trial covered
Single-station throughput handles small-batch premium SKUs (custom cabinet for hotel chain, vaccine refrigerator pilot) and runs unlimited variant trials per shift. Capacity scales linearly: 1 shift = 150–400 cabinets, 3 shifts = 450–1,200.
PE / EPP wave-type chest freezer specialty support
Multi-material flexibility — single-station supports PE / EPP wave-type chest freezer cabinet trials that need different PU recipe + fixture pressure profile vs standard ABS / PMMA cabinets. Switch between profiles in under 30 minutes between batches.
How the single-station cycle runs — 2-minute single-cabinet cycle
Each cabinet completes a full inject-cure-demould cycle in ~120 seconds. The operator works in parallel: while one cabinet cures, the next is being prepped.
- 1
Pre-prep (parallel) — operator loads pre-skinned cabinet shell + inner liner onto the fixture. Manual position-check with reference marks. ~30 sec.
- 2
Mould close + clamp — hydraulic clamp engages, locks fixture at ±0.05 mm parallelism. ~10 sec.
- 3
PU injection — POL + ISO + cyclopentane meter-mixed at 1.4–1.8 kg per cabinet, injected via single-head horizontal pour from one end. ~15 sec.
- 4
Cure — cabinet sits in heated fixture (45–55°C water-circulated jacket) while PU rises and cures. ~60–80 sec.
- 5
Demould — operator releases clamp, lifts cured cabinet free. Inspect for foam-density consistency before moving to downstream. ~15 sec.
FAQs — single-station linear cabinet foaming specialty machine
What is the lead time + investment?
Can it scale up to a full production line later?
How many cabinets per shift can it produce?
Operators per shift?
What materials and cabinet shapes does it handle?
When NOT to buy a single-station?
Produk Terkait
26-Station Ground-Rail PU Foaming Line for Refrigerator Doors — Closed-Loop Track Layout
Closed-loop ground-rail PU foaming line dedicated to refrigerator and cabinet DOOR foaming. 26 fixture stations on a continuous steel track, 20-sec cycle, 3,000–6,000 doors per shift. 2,000 × 900 mm fixture × 200 mm closing height — sized for door panels. Cyclopentane + ATEX Zone 1, steam or oil heating.
Linear Cabinet PU Foaming Line — 6 / 8 / 11 Stations Configurable
Linear in-line PU foaming for refrigerator cabinet body. Scalable from 6-station motor-driven (~800–2,500 cabinets/shift, small-medium factories) to 11-station hydraulic (~4,000–6,000 cabinets/shift, mainstream OEM). Multi-spec mixed-line production. Cabinet size 800–2,000 mm L × 450–2,000 mm W × 450–900 mm H. Water-heated, PID-controlled.
7-To-8 Station Rotary-Door PU Foaming Line (Door-Dedicated Hub)
Rotary (hub-type) door foaming line dedicated to refrigerator and cabinet DOOR foaming. 7–8 stations · 46-second cycle · compact 33 m² footprint · ~65 kW · fast variety changeover.
Cross-Sell · One-Partner Synergy
Match Your Production Line With Factory Solutions
Pick the factory type that matches your buyer market — we engineer the complete production line for that vertical.
Browse 13 Factory Solutions
Refrigerator / Chef Base / Freezer / Display Cabinet / Commercial Freezer + 8 specialized markets.
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PU Foaming Machines
High-pressure (cyclopentane / 2C / 3C) + low-pressure + spray-foam — pick the foaming line that matches your factory.
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Refrigerator-Grade Moulds
Vacuum-forming + foaming moulds engineered to your cabinet/door geometry. Custom mould design service available.
Learn moreService & Support
Warranty & Service
On-site intervention available in every region where we have delivered projects.
On-Site Installation
Our engineers fly to your factory to supervise installation, layout verification, and first-run production.
Commissioning + Tuning
Trial run + parameter tuning to your local raw material, climate, and target product spec — until throughput meets contract.
Operator Training
5-10 day on-site training for production team, QC, and maintenance — bilingual manuals + video tutorials provided.
3-Year Warranty + Spares
Core equipment 3-year warranty, electrical 2-year. Spare parts in stock with global express shipment 24h dispatch.
Pertanyaan Umum
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Butuh solusi pendingin lengkap?
UREXCEED mengintegrasikan cetakan, mesin foam, lini produksi & material dari 6 pabrik mitra. Beri tahu target kapasitas Anda, 24 jam kami sampaikan konfigurasi & penawaran.