Single-Station Linear Cabinet Foaming Specialty Machine — CE / ISO 9001-certified production lines by UREXCEED. Lead time 60 – 90 days, MOQ 1 set.
Single-Station Linear Cabinet Foaming Specialty Machine
Single-station hydraulic linear specialty foaming machine for refrigerator cabinet R&D, sample runs and low-volume production. Same fixture template as 11-station main line — use for mould trial and PE/EPP wave-type chest freezer samples before full-line production.
Engineering reply within 24 hours
Quote + spec sheet + tailored sizing recommendation. WhatsApp answered 9 am–6 pm Beijing time.
Teknik Özellikler
- Layout Form
- Single-station linear cabinet foaming specialty machine
- Drive Method
- Hydraulic clamping
- Heating Method
- Water heating (PID-controlled)
- Number of Stations
- 1 (single-station specialty)
- Cabinet Size Range (L×W×H)
- 2,000 × 2,000 × 735 mm
- Footprint (Overall L×W×H)
- Approx. 80 × 400 × 525 mm
- Foaming Material
- POL + Cyclopentane + ISO / POL + HCFC-141a + ISO / POL + HCFC-245fa + ISO
- Voltage / Frequency
- 380V · 50 Hz · Control voltage 24V
- Total Power
- Approx. 380 kW (peak)
- Compressed Air Requirement
- 0.5 MPa
- Best Fit Capacity
- ~150 – 400 cabinets per shift (R&D / pilot / sample run)
- Lead Time
- 60 – 90 days
- MOQ
- 1 set
Uygulamalar
- R&D / sample / mould trial runs for new cabinet variants
- Low-volume specialty cabinet production (<500 cabinets/day)
- PE / EPP foaming station for in-mould trial of insulation board
- 1986 type / 1700 type / 1186 type chest freezer trial production
- PE / EPP wave-type chest freezer cabinet sample foaming
- Custom cabinet design verification before tooling main production line
The single-station linear specialty cabinet foaming machine is the R&D / pilot / sample-run sibling of the 11-station main line. Same fixture template, same PU recipe, same heating subsystem — but one station instead of eleven. Use it to verify a new cabinet design, run small-batch specialty SKUs, or trial PE/EPP wave-type chest freezers before committing to full-line tooling.
When the single-station specialty machine is the right buy
This machine is NOT a production line — it is a station. Pick it when (a) you need a sample-run setup before building a full 11-station main line, (b) your specialty cabinet volume is < 500 cabinets/day and a multi-station investment is overkill, or (c) you already have a main line but need a parallel station for irregular / non-standard variants. Many refrigerator OEMs run a single-station alongside their main line for R&D + small-batch.
Why a single-station specialty beats a full line for sample runs
Four reasons the single-station machine is the smarter buy for R&D / pilot / specialty work.
Same fixture template as 11-station main line — direct trial-to-production path
The 2,000 × 2,000 × 735 mm fixture matches the 11-station hydraulic mainline exactly. A design that runs clean on the single-station goes straight to mainline tooling — no re-engineering, no shape allowance. R&D cycle shortens by 4–8 weeks vs trialing on incompatible smaller machines.
Capex 60–75% lower than full 11-station line
Single-station investment ~ USD 180K–280K vs USD 750K–1.2M for a full 11-station hydraulic mainline. Fits within R&D budget envelopes without board approval for large capex.
150–400 cabinets/shift sweet spot — small-batch + variant trial covered
Single-station throughput handles small-batch premium SKUs (custom cabinet for hotel chain, vaccine refrigerator pilot) and runs unlimited variant trials per shift. Capacity scales linearly: 1 shift = 150–400 cabinets, 3 shifts = 450–1,200.
PE / EPP wave-type chest freezer specialty support
Multi-material flexibility — single-station supports PE / EPP wave-type chest freezer cabinet trials that need different PU recipe + fixture pressure profile vs standard ABS / PMMA cabinets. Switch between profiles in under 30 minutes between batches.
How the single-station cycle runs — 2-minute single-cabinet cycle
Each cabinet completes a full inject-cure-demould cycle in ~120 seconds. The operator works in parallel: while one cabinet cures, the next is being prepped.
- 1
Pre-prep (parallel) — operator loads pre-skinned cabinet shell + inner liner onto the fixture. Manual position-check with reference marks. ~30 sec.
- 2
Mould close + clamp — hydraulic clamp engages, locks fixture at ±0.05 mm parallelism. ~10 sec.
- 3
PU injection — POL + ISO + cyclopentane meter-mixed at 1.4–1.8 kg per cabinet, injected via single-head horizontal pour from one end. ~15 sec.
- 4
Cure — cabinet sits in heated fixture (45–55°C water-circulated jacket) while PU rises and cures. ~60–80 sec.
- 5
Demould — operator releases clamp, lifts cured cabinet free. Inspect for foam-density consistency before moving to downstream. ~15 sec.
FAQs — single-station linear cabinet foaming specialty machine
What is the lead time + investment?
Can it scale up to a full production line later?
How many cabinets per shift can it produce?
Operators per shift?
What materials and cabinet shapes does it handle?
When NOT to buy a single-station?
İlgili Ürünler
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Linear Cabinet PU Foaming Line — 6 / 8 / 11 Stations Configurable
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7-To-8 Station Rotary-Door PU Foaming Line (Door-Dedicated Hub)
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Cross-Sell · One-Partner Synergy
Match Your Production Line With Factory Solutions
Pick the factory type that matches your buyer market — we engineer the complete production line for that vertical.
Browse 13 Factory Solutions
Refrigerator / Chef Base / Freezer / Display Cabinet / Commercial Freezer + 8 specialized markets.
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PU Foaming Machines
High-pressure (cyclopentane / 2C / 3C) + low-pressure + spray-foam — pick the foaming line that matches your factory.
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Refrigerator-Grade Moulds
Vacuum-forming + foaming moulds engineered to your cabinet/door geometry. Custom mould design service available.
Learn moreService & Support
Warranty & Service
On-site intervention available in every region where we have delivered projects.
On-Site Installation
Our engineers fly to your factory to supervise installation, layout verification, and first-run production.
Commissioning + Tuning
Trial run + parameter tuning to your local raw material, climate, and target product spec — until throughput meets contract.
Operator Training
5-10 day on-site training for production team, QC, and maintenance — bilingual manuals + video tutorials provided.
3-Year Warranty + Spares
Core equipment 3-year warranty, electrical 2-year. Spare parts in stock with global express shipment 24h dispatch.
Sıkça Sorulan Sorular
What is the typical lead time?
What is the minimum order quantity?
Do you offer customization and OEM / ODM?
What certifications does this product have?
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