Hydraulic Foaming Press — Specialty / Irregular Cabinets — CE / ISO 9001-certified производственные линии — холодильники, морозильники, холодильные камеры под ключ by UREXCEED. Lead time 45 – 75 days, MOQ 1 set.

Hydraulic Foaming Press — Specialty / Irregular Cabinets

Hydraulic Foaming Press — Specialty / Irregular Cabinets

Standalone hydraulic foaming press for air-curtain, wine cabinet and irregular / non-standard cabinet foaming. Water-heated + air-cooling, 50 kW, 40–120 cabinets/shift. Complements existing line for capacity peaking.

Срок изготовления
45 – 75 days
Мин. заказ
1 set

Engineering reply within 24 hours

Quote + spec sheet + tailored sizing recommendation. WhatsApp answered 9 am–6 pm Beijing time.

Характеристики

Layout Form
Hydraulic foaming press (standalone press for irregular / specialty cabinets)
Drive Method
Hydraulic
Heating Method
Water heating + air-cooling
Number of Stations
1
Cabinet Size Range (L×W×H)
4,000 × 1,800 × 550 mm
Footprint (Overall L×W×H)
Compact stand-alone (sized to floor space)
Foaming Material
POL + Cyclopentane + ISO / POL + HCFC-141a + ISO / POL + HCFC-245fa + ISO
Voltage / Frequency
380V · 50 Hz · Control voltage 24V
Total Power
Approx. 50 kW
Compressed Air Requirement
0.5 MPa
Best Fit Capacity
~40 – 120 cabinets per shift
Lead Time
45 – 75 days
MOQ
1 set

Применение

Wine cabinet — specialty press for irregular / thick-walled cabinets
Cigar humidor cabinet — irregular geometry press foaming
Non-standard display cabinet — specialty press for one-off geometry
Pre-press of insulation panels for thick-walled cabinets
  • Air-curtain refrigerated cabinet specialty press (manual loading)
  • Wine cabinet specialty press
  • Irregular / non-standard cabinet foaming press
  • Pre-press of insulation panels for thick-walled cabinets
  • Standalone press complementing existing line (capacity peaking)

The hydraulic foaming press is a standalone press machine — not a production line. It clamps and foams ONE cabinet at a time, manually loaded. Use it for irregular / non-standard cabinets that a linear or rotary line can't accommodate: wine cabinets with deep cavities, cigar humidors with irregular geometry, air-curtain cabinets needing extra clamping force, or as a parallel station to peak line capacity.

When a standalone foaming press makes more sense than a line

Lines are designed for repetition — same cabinet type, same cycle, optimized throughput. The press is designed for variety — irregular cabinet geometries, one-off prototypes, capacity peaking for an existing line. Picking the press over a line saves 60–80% capex when your production is genuinely variant-heavy or volume-light.

Four reasons the press wins for irregular / specialty cabinet foaming

Engineering and economics of the standalone hydraulic press over a multi-station line.

#1

Capex USD 90K–180K — line-level capex starts at USD 400K

Hydraulic press capex: USD 90K–180K turnkey for the full press unit + PU machine + control. Equivalent low-end line capex: USD 400K+ (8-station linear). For variant-heavy production, the press pays back through avoided line investment.

#2

Handles cabinet envelope up to 4,000 × 1,800 × 550 mm — same as 4-station air-curtain

The press fixture accommodates long-format cabinets (wine cellar, supermarket service, panel pre-press) that standard production lines' single-station envelopes can't fit. Cabinet design freedom: irregular shapes, non-rectangular forms, thicker walls all supported.

#3

Active heat + cool profile — supports thick-walled cabinet cure

Wine cabinet / cigar humidor cabinets need 70–90 mm thick walls for thermal performance. Standard lines cure 30–45 mm walls. The press water-heating + air-cooling profile supports 70–90 mm walls with 18–25 minute cycle (vs 8–12 min standard line).

#4

Modular addition to existing line for peak capacity

If your main line is bottlenecked at 95% utilization and demand spikes, adding a press handles the overflow without expanding the line. Press throughput 40–120 cabinets/shift covers 10–30% capacity peaks for a typical 1,000-cabinet/day main line.

How the standalone foaming press cycle runs

Manual single-cabinet press cycle. ~3–5 minutes per cabinet depending on wall thickness and cabinet size.

  1. 1

    Manual load — operator forklifts cabinet shell + inner liner onto press platform. Aligns reference marks. ~60–90 sec.

  2. 2

    Hydraulic press close — press platen descends, clamps cabinet at 8–15 tons total force (varies by cabinet size). Verifies seal via PLC pressure sensor. ~15 sec.

  3. 3

    PU injection — single-head pour delivers POL+ISO+cyclopentane sized to cabinet volume (2–6 kg). Mould-open injection style for irregular geometries. ~20 sec.

  4. 4

    Heated cure + active cool — water-jacket heats to 48–58°C (varies by wall thickness). Cure 1–3 min for thin walls, 5–10 min for thick (wine cabinet). Air cool 30–60 sec.

  5. 5

    Press release + demould — hydraulic press lifts, operator lifts cabinet onto outfeed cart. Spot-check density + warp before downstream. ~45 sec.

FAQs — hydraulic foaming press standalone

What's the price and lead time?
USD 90K–180K turnkey, 45–75 days lead time. Includes hydraulic press unit, water-heating + air-cooling subsystem, PU machine (smaller volume, cyclopentane-spec optional), control panel, on-site installation + 3 days training.
Capacity 40–120 cabinets/shift — for what factory volume?
Specialty / irregular cabinet production runs of 200–5,000 cabinets/year (wine cellar OEM, cigar humidor brand, custom air-curtain). Also makes sense for any factory that runs main line at 95%+ utilization and needs peaking capacity.
Can this be the only foaming equipment in a new factory?
For specialty / low-volume OEM (wine cabinet brand producing 500–2,000 units/year): yes — the press is the right primary equipment. For volume cabinet OEM (>5,000 units/year of standard cabinets): no — you need a line, the press is supplementary.
What cabinet thicknesses can it handle?
Wall thickness range: 30–90 mm. Standard refrigerator cabinet walls (30–45 mm) cure in 1–3 min. Thick wine cabinet / humidor walls (60–80 mm) cure in 5–10 min. Very thick panels (80–90 mm pre-press for cold storage) cure in 12–20 min.
What end products does it foam?
Wine cabinets (premium wine cellar OEM), cigar humidors (premium retail OEM), air-curtain cabinet specialty press for stand-alone variants, non-standard custom cabinets (one-off corporate gifts, hospitality fittings), pre-press of cold storage panels for thick-walled cabinets.
How does this compare to a single-station specialty machine?
Single-station specialty is engineered for repetitive same-cabinet runs (R&D + low-volume standard cabinets). The press is engineered for irregular / variant / thick-wall runs. Single-station capex slightly higher (USD 180K vs 90K) but built for consistency. Press lower capex, better for variety.

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Service & Support

Гарантия и сервис

Выезд на объект возможен во всех регионах, куда мы поставляли проекты.

On-Site Installation

Our engineers fly to your factory to supervise installation, layout verification, and first-run production.

Commissioning + Tuning

Trial run + parameter tuning to your local raw material, climate, and target product spec — until throughput meets contract.

Operator Training

5-10 day on-site training for production team, QC, and maintenance — bilingual manuals + video tutorials provided.

3-Year Warranty + Spares

Core equipment 3-year warranty, electrical 2-year. Spare parts in stock with global express shipment 24h dispatch.

Часто задаваемые вопросы

Какой обычный срок изготовления?
45 – 75 days. Срок зависит от конфигурации, количества и места назначения. Морская доставка добавляет 20–45 дней в зависимости от порта.
Какое минимальное количество заказа?
1 set. Для OEM-проектов с индивидуальными характеристиками MOQ может быть выше. Небольшие пилотные партии обсуждаются индивидуально.
Предоставляете ли вы индивидуализацию и OEM / ODM?
Да. Мы интегрируем формы, вспенивающее оборудование, производственные линии и материалы с наших партнёрских заводов. Поддерживаются индивидуальные размеры, напряжения (110В/220В/380В, 50Гц/60Гц), бренды ПЛК, цвета и брендирование. Также предлагаем комплексные решения «под ключ» для холодильников, морозильных камер, холодильных складов и термоконтейнеров.
Какие сертификаты имеет данный продукт?
Данный продукт соответствует: CE, ISO 9001.

Нужно комплексное холодильное решение?

UREXCEED объединяет формы, вспенивающее оборудование, производственные линии и материалы на 6 партнёрских заводах. Сообщите целевую производительность, и мы ответим конфигурацией и коммерческим предложением в течение 24 часов.