Solutions for
Beverage cooler lines trusted by global bottlers
From 200L single-door upright coolers to 1,500L triple-door merchandisers. We supply the visual door moulds, foaming lines, and high-throughput assembly infrastructure bottlers require — with capacity up to 8,000 units per day.
In one line
Fast-cycle foaming moulds reduce door production time by up to 30%.
- Coca-Cola / PepsiCo bottlers
- Beer brands
- Beverage OEM
Real pains we hear from buyers — and what we ship to solve each one
Four pains every bottler-program beverage-cooler factory founder brings us. Our line ships with the fix.
Coca-Cola / PepsiCo brand audit failed our last lot — cabinet color, door curve and decal alignment off-spec
Bottler programs spec every cosmetic detail: cabinet RAL color (Coca-Cola Red 484C, Pepsi Blue 287C), door curve radius (within ±0.5 mm), decal flatness (no air bubbles within 10 mm of edge). Our cabinet mould holds the curve to ±0.3 mm; we ship a calibrated paint booth + decal jig that mate to bottler spec sheets. First-audit pass rate goes from 60% to 95%.
Bottler tender locked at 8,000 units/day for 60 days — my current line can do 3,000 max
Bottler peak orders are 2–3× steady demand. We size the foaming line for peak with 2-shift capacity (effectively 6,000 units/day) + a second high-pressure foaming station that adds USD 280K but doubles burst capacity to 12,000/day. Most bottler-program factories pay for the second station with one peak order.
Glass-door fog and condensation at 40°C ambient (Middle East / SE Asia) — fails SASO / DEWA tropical-spec audit
Tropical-spec is foam thickness + glass-door heater wattage + cabinet airflow working together. Our tropical config uses 60 mm wall foam (vs standard 45 mm), 4–6 W/m heated door perimeter, and an optimized condenser footprint for 43°C ambient. SASO/DEWA tropical certification first-pass rate ≥95%.
Single-door / double-door / triple-door variants needed for retail vs HoReCa channels — capex blows budget
We design 2 base moulds covering single + double + triple-door variants with snap-in dividers. Same PU machine, same fixture, same conveyor. Changeover 30–45 min. Capex per variant drops from USD 280K to USD 95K. Most beverage cooler factories run 5–8 SKUs across 2 base moulds.
What You Need
Mold for Upright Glass-Door Display Cabinet
Refrigerator mould (mold) for display cabinets — cast aluminium PU foaming mould for single / double / triple glass-door beverage display cabinets and supermarket display refrigerators. Up to 1,900 × 700 × 1,300 mm, ~30 s/shot.
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yongjiapu.com
Cyclopentane High-Pressure PU Foaming Machine
Our flagship — purpose-built for refrigerator factories chasing A+++ energy class. Cyclopentane-ready out of the box with full ATEX Zone 1 safety package. Three sizes covering 500 to 8,000 cabinets a day.
View on yongjiapu.com
UREX-LINEAR — 6-to-8 Station Linear PU Production Line (Multi-spec Mixed Production)
UREX-LINEAR linear in-line PU foaming for small-to-medium refrigerator factories. 6–8 stations · 30-second cycle · multi-spec mixed-line production · single-head horizontal pouring · ≤190 kW.
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PU Raw Materials System
We make refrigerator-grade PU systems — polyol blend, MDI, blowing agent, all formulated in our own plant. k-factor down to 0.018, density customizable, tuned to your cabinet and your line.
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Hardware & Accessories
Hinges, seals, handles, LED lighting, evaporators & condensers
Learn MoreCabinet models you can produce on this line
Every row below is a real cabinet SKU that customers already produce using the moulds in this line — temperature class, capacity, compressor, refrigerant and overall dimensions are field-tested. Use the matrix to match your target cabinet to the right mould configuration.
| Cabinet model | Variant | Temperature (°C) | Volume (L) | Power (W) | Weight (kg) | Compressor | Refrigerant | Size (mm) | Source mould |
|---|---|---|---|---|---|---|---|---|---|
| LC-620FX | Single-door refrigeration | -2–8 | 620 | 262 | 75 | DONPER / WANBAO | R290 | 620 × 725 × 2065 | Mold for Upright → |
| LC-1260FX | Double-door refrigeration | -2–8 | 1113 | 374 | 145 | DONPER / WANBAO | R290 | 1260 × 725 × 2065 | Mold for Upright → |
| LD-1260FX | Double-door freezing | ≤-18 | 1066 | 911 | 200 | DONPER / WANBAO | R290 | 1260 × 725 × 2065 | Mold for Upright → |
| LC-1860FX | Triple-door refrigeration | -2–8 | 1685 | 583 | 200 | DONPER / WANBAO | R290 | 1860 × 725 × 2065 | Mold for Upright → |
| LD-1860FX | Triple-door freezing | ≤-18 | 1670 | 1395 | 260 | DONPER / WANBAO | R290 | 1860 × 725 × 2065 | Mold for Upright → |
Source: UREXCEED catalog §07 OEM/ODM cabinet series, cross-referenced to the mould that produces each SKU. Custom cabinet sizes outside this range supported — send us your cabinet drawing for a 7-day quote.
From inquiry to first commercial unit — the 6-step delivery flow
From inquiry to first beverage cooler off your line. ~9 months for a 3,000 units/day bottler-program line.
- 1
Inquiry & Bottler-Program Scoping
Week 1–2Share target capacity, brand-spec target (Coca-Cola / Pepsi / heineken / OEM private label), variant mix (single / double / triple-door), target markets (US, EU, MENA, ASEAN). We send a 1-page proposal with line layout and bottler-spec compliance roadmap.
- 2
Detailed Proposal & Bottler-Spec Mapping
Week 2–4If targeting a specific bottler program, share their cabinet spec sheet — we map each cosmetic + functional requirement to equipment line item. Mould variants picked, PU machine sized, paint booth + decal jig specced. Quote with 20-line BOM in 12 days.
- 3
Contract & Cabinet Design Freeze
Week 4–630% down. Cabinet CAD review with bottler color RAL + door curve radius + decal position frozen. Mould CAD signed off in week 6.
- 4
Mould + Paint Booth Build
Month 2–5Cabinet moulds + door moulds: 45–60 days (more standardized than refrigerator lines). PU machine: 45 days. Calibrated paint booth + decal jig: 30 days. Pre-shipment FAT: trial cooler produced in our shop and audited against bottler spec.
- 5
Sea Freight & On-Site Installation
Month 5–74–6 × 40' containers from Shanghai/Ningbo. On-site installation 3 weeks. Paint booth ventilation + electrical commissioning critical here.
- 6
Commissioning, Bottler-Audit Prep & Acceptance
Month 7–9First 50 trial coolers produced to bottler spec, internal audit pass before bottler sends auditor. Operator training. Acceptance signed when 30 consecutive coolers pass bottler spec checklist. 60% payment due here, 10% after first commercial bottler audit pass.
Why this line works — backed by the real specifications
Built for high-throughput bottler programs where every door must look identical to the brand standard.
Door cosmetic precision matched to bottler brand specs
Vacuum-formed inner doors hold ±0.3 mm tolerance on glass-ledge alignment — critical when Coca-Cola or Carlsberg brand teams audit cooler aesthetics across 50,000+ deployed units.
Foaming cycle 90 s for single-door, 180 s for triple-door
High-pressure PU foaming machines (UPM-HP-1500) with optimized injection paths cut door foaming cycle by 25–30% vs. conventional setups, letting a 10,000-unit annual program ship in 6–8 months instead of 9–12.
Capacity 500 to 8,000 units/day on the same backbone
Modular line layout starts at 500 units/day for new bottler programs and scales to 8,000 units/day without redesign. Bottlers piloting in one country can replicate the same line in 3 more without re-engineering.
Energy-efficiency rating support for EU & EAEU markets
Foaming density 35–45 kg/m³ tuned for EU Energy Label class C+ on standard glass-door coolers — the threshold most major bottlers now require for retail placement.
Customization Options
Bottler programs (Coca-Cola, Pepsi, Heineken) are 100% spec-driven. 4 axes calibrated to bottler spec sheets.
Brand spec match
Cabinet RAL color (Coca-Cola Red 484C, Pepsi Blue 287C), door curve radius ±0.3 mm, decal placement jig calibrated to bottler audit.
Door config
Single / double / triple door variants on snap-in divider modular mould. Capex drops from USD 280K → USD 95K per variant.
Tropical / temperate spec
Standard 21°C / tropical 43°C ambient (SASO / DEWA). Tropical-spec uses 60 mm wall foam (vs 45 mm), 4–6 W/m heated door perimeter.
Burst capacity
Steady 3K/day → peak 8K/day for 60-day bottler rollouts. Second high-pressure station add-on (+USD 280K) doubles burst.
Foam Quality Visualization — what closed-cell structure actually looks like
The single biggest predictor of refrigerator cabinet thermal performance is the foam cell structure. Closed-cell ratio, average cell diameter and density uniformity decide whether your cabinet holds -18°C in 35°C ambient — or fails the EU Ecodesign type-test. Here's what fine and coarse PU foam look like under a scanning electron microscope.
Industry-typical low-grade PU
- Avg cell diameter
- ~400 µm
- Closed-cell ratio
- 85–90%
- k-factor (W/m·K)
- 0.025–0.028
- Density uniformity
- ±5 kg/m³
Visible voids, broken cell walls, large irregular cells. Refrigerator cabinet pull-down test fails at 32°C+ ambient. EU Ecodesign type-test fails first submission.
Our cyclopentane PU system
- Avg cell diameter
- ~100 µm
- Closed-cell ratio
- ≥95%
- k-factor (W/m·K)
- 0.019–0.021
- Density uniformity
- ±0.5 kg/m³
Uniform fine cells, intact walls, high closed-cell ratio. Refrigerator cabinet pull-down test passes at 43°C tropical ambient. EU Ecodesign / WHO PQS / ENERGY STAR first-submission pass rate 90%+.
How we measure it: Every shipment of PU raw materials runs through pilot foaming + SEM cell-structure check at our lab. Every commissioned line gets a foam parameter card with these targets — if your operators tune to the card, the foam structure stays in this range. Sample reports available on request.
Illustration · Conceptual SEM micrographs representing typical industry coarse foam (left) vs UREXCEED cyclopentane PU foam quality target (right). Real SEM reports from your specific line available after commissioning.
Application Scenarios
Beverage coolers cover the most aggressive bottler tender programs.
- Single-door upright cooler (Coca-Cola / Pepsi 200–400 L)
- Double-door commercial cooler (chain restaurant / bar)
- Triple-door beverage merchandiser (convenience-store wall)
- Beer cooler (sub-2°C, branded keg-line variant)
- Hospitality back-bar cooler (under-counter style)
- Energy-drink display cooler (compact 50–200 L)
Questions factory owners ask us
What's the typical investment for a 3,000 units/day beverage cooler line?
Can you supply lines compliant with Coca-Cola or PepsiCo cooler programs?
How do you handle door-foaming defects on glass-door coolers?
What is the lead time from contract to first shipment?
Do you support tropical-spec coolers for Middle East and Southeast Asia?
Optional Add-ons
Extend Your Production Line
Five proven add-ons our 1,800+ customers ask for after their first refrigerator factory line goes live. Discuss with our engineers which fit your spec.
Raw Material Supply
PU MDI / Polyol systems sourced direct from BASF / Covestro / Wanhua, calibrated to your foam specs and climate. Container-load discounts.
Spare Parts Package
2-year wear-parts package — seals, valves, heating elements, sensors. Pre-shipped with the line, no air-freight emergencies.
Robot Integration
ABB / KUKA 6-axis robot for de-molding, demoulding, palletizing or insertion of internal components — boost throughput +30%.
Automatic Demoulding System
Vacuum-assisted demoulding for thin-wall liners and complex geometries — eliminates worker injury, halves cycle time.
Quality Inspection System
Inline foam density, void, k-factor + dimensional QC stations. Auto-reject + traceability log — meets ISO 9001 + EU appliance regulation.
ROI · Cost Analysis
Investment Range & Payback
Indicative range based on 1,800+ delivered lines. Final pricing depends on automation level + add-ons + local labor cost. Request a quote for your spec.
Configuration note: Bottler-program lines (Coca-Cola / Pepsi / Heineken spec): high-throughput cyclopentane PU + calibrated paint booth + decal jig + ENERGY STAR pre-test rig. Sized for 60-day peak bursts.
Service & Support
Warranty & Service
On-site intervention available in every region where we have delivered projects.
On-Site Installation
Our engineers fly to your factory to supervise installation, layout verification, and first-run production.
Commissioning + Tuning
Trial run + parameter tuning to your local raw material, climate, and target product spec — until throughput meets contract.
Operator Training
5-10 day on-site training for production team, QC, and maintenance — bilingual manuals + video tutorials provided.
3-Year Warranty + Spares
Core equipment 3-year warranty, electrical 2-year. Spare parts in stock with global express shipment 24h dispatch.
Cross-Sell · One-Partner Synergy
Pair this line with the rest of the factory
The product groups our refrigerator-factory customers buy alongside this line — for full-line synergy and one-partner accountability.
High-Pressure PU Foaming Machines
Cyclopentane / 2-component / 3-component models. Cyclopentane is the refrigerator industry standard.
Learn moreRefrigerator-grade Moulds
Vacuum-forming moulds for inner liners + foaming moulds for cabinet/door. 30-year mould-cluster network.
Learn morePU Raw Materials System
BASF / Covestro / Wanhua MDI + Polyol — calibrated to your climate, foam density, and cycle time.
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Turnkey Production Lines for Refrigeration Equipment Factories
"From a Single Pump to a Turnkey Line — One Partner Through Every Tier."